Iyo yekupedzisira gwara kune inopisa waya foam cutting: kuongorora iyo waya yakakwana yeiyo isina kupfeka foam cuts

Inopisa waya foam kucheka nzira inonakidza uye inoshamisa kwazvo yekuveza yakawedzera polystyrene (EPS), Extrude polystyrene (XPS), uye yakawedzera polypropylene (EPP)foam. Kunyangwe iwe uri hobbyist cretting yakaoma rc ndegewingMagadzirirwo kana nyanzvi yeindasitiri seMark Tompson inotarisira yakakura-chiyero kugadzirwa kwekutakura uye insulation, kunzwisisa izvo nuSecurity yehunyanzvi iyi kiyi. Ichi chinyorwa chinodzungudza zvakadzama mumoyo weinopisa waya foam cutter: thewaya. Isu tichaongorora nei kodzeroKucheka wayahachisi chinhu chete, asi chinhu chakashata chekuzadzisa chairo, kushanda zvakanaka, uye mutengo-zvinobudirira mune yakoFoam akachekamashandiro. Kune varidzi vebhizinesi uye vatariri vekugadzira, vachiziva izvi zvinhu zvinogona kukanganisa zvakanyanya kukosha kwako kwezasi nekuita kuti kuve nekuvimbika kwemuchina wekuita uye kukwidziridzwa kwemhando yepamusoro. Semugadziri ane ruzivoEPS uye Epp MachinaMuChina, ini, Allen, anoda kugovana ruzivo runogona kukubatsira kuti uite zvisarudzo zvine ruzivo uye udzivise zvakazara misungo. Iyi gwara yakakodzera kuverenga nekuti inokushongedza neruzivo kuti usarudze zvakanakisawaya yekupisa waya foam, funga zvakokucheka gadzirira, uye pakupedzisira, kugadzirisa zvakofoamzvigadzirwa.

1. Chii chaizvo chinopisa waya foam kucheka uye zvinoshanda sei?

Fungidzira banga rinodziya rinodziya richidururwa zvakanaka kuburikidza nebhavhu rendudzi.Inopisa waya foam kuchekainoshanda pane nheyo yakafanana, asi ine zvishoma sainzi uye chaiyo! Panzvimbo pembabvu, iyi nzira inoshandisa yakaonda, inoyerwa zvemagetsiwayakutinyungudikanzira yayo kuburikidza nemhando dzakasiyana dzefoam, senge eps (yakawedzera polystyrene), XPS (Extruded Polystyrene), uye Epp (yakawedzera polypropylene). The thewayainowanzogadzirwa neiyo yakakosha acloy, kazhinjiNikrome waya, iyo ine simba rakakura remagetsi. Kana magetsi aripo apfuura izvi kuburikidza neizviwaya, Izvohetskumusoro - zvakanyanya kunge chinhu chinopisa mune toaster.

Izvikupisainodzorwa chaizvo. Seinopisa wayainoita kusangana nefoam, hazvisi mumuvirichekamune yetsika pfungwa yekuona. Pachinzvimbo, inonyungudusa nzira yakatetepa kwazvo, kanaKerf, kuburikidza nezvinyorwa. Izvi zvinoguma zvine simba kwazvo uye chaichochekapamusoro, kazhinji neguruva diki kana marara kana uchienzaniswa nemuchina kucheka nzira. The thefoamzvinonyatsovhima kana kunyungudika kubva pamberi pewaya. Iyi nzira inobvumira maumbirwo akajeka uye akaomarara contours kuti avechekaNechokwadi chinoshamisa, ichiita kuti isarure mumaindasitiri kubva pakutakura uye kuvaka kune arospace uye art. Kushanda kwechekazvinoenderana neyakawirirana pakatiwayatembiricha,wayakushushikana, uye kumhanya ukowayakana iyofoamblock inofamba.

Kufekitori yedu kuChina, kwatinosangana nekugadzira huwandu hwakawanda hweEPS Machina senge ePS kucheka muchina, isu tazvionera ndega kuti zvakakosha sei zvinonzwisisikainopisa waya foam kuchekamaitiro akadaro. Maitiro anogonabhuku, ipo munhu anoshanda anotungamirafoamkana iyoinopisa waya foam cutter, kana inogona kuve yakazara otomatiki uchishandisaCNC michina (komputa nhamba yekudzora). Aya maSystems masisitimu anogona kutevera kuomarara digital dhizaini, kubvumira kudzokororwa uye kwakanyatsotsanangurwaFoam akachekazvigadzirwa. The thesimbainopihwa iyowayainofanira kunyatsogadziridzwa kuti izadzise tembiricha yakakwana yemhando chaiyo uye density yefoamkuvacheka. Zvishoma kwazvosimba, uyewayaichadhonzera kana kudhara; zvakawandisa, uye zvinogona kunyungudusa yakawandisa nzira kana kutobvisawaya.

2. Sei sarudzo ye waya yakanyanya kudenha yako inopisa waya waya foam cutter's performance?

The thewayamuinopisa waya foam cutterZvingaite senge chikamu chidiki, asi basa rayo rakazara rinokosha. Funga nezvazvo sekucheka kwemucheto kwechishandiso chakakosha. KurudyiWire Typeuye zvirevo zvakananga zvinokanganisa kunaka kweFoam akacheka, kumhanya kwekushanda, hupenyu hwewayapachayo pachayo, uye kunyange kuchengetedzwa kwekuita. Kusarudza zvisina kukodzerawayainogona kutungamira kumatambudziko mazhinji, kusanganisira yakaomesesa kana isina kuchena, yakanyanyisa kunyungudika, inononoka kucheka kumhanya, kazhinjiwayakuputsa, uye zvisingaenderane mibairo. Kune mabhizinesi, izvi zvinoshandurira kupambadza zvinhu, kunonoka kwekugadzira, uye mukurumbira wakakuvadzwa - kunetsekana izvo zvinoita kuti vatariri vekumiratidza senge zvigunwe.

Chimwe chezvikonzero zvekutanga izvowayaSarudzo ndeyekukosha ndiko kugona kwayokupisakumusoro nguva nenguva uye chengetedza izvokupisapamwe chete nehurefu hwaro hwese. Zvakasiyanawayazvigadzirwa uye diamita (kanageji) Iva nehurongwa hwakasiyana-siyana hwekuramba uye hermal zvivakwa. Awayaizvo hazvisizvokupisaZvinyorwe zvichaburitsa kusawiriranacheka, nezvimwe zvikamu zvefoamkunyungudutsa kupfuura vamwe. Uyezve, iyowayainofanirwa kuve yakasimba zvakakwana kuti ibatanidzwe pasi pekutambudzika (kazhinji mune auta-Se fremebhukuCutters kana gantry system ye cncFoam Cutters) pasina kuremara zvakanyanya kana kupwanya kana zvasvikakupisa. Zvizhinji zvinhuWedzera nekupisa, saka zvakanakaKucheka wayainoda kubata aya anopisa ekudzivirira.

Uyezve, iyodiameteryewayazvinokanganisaKerf- Upamhi hwezvinhu zvakabviswa panguva yecheka. Mutetewayakazhinji inoburitsa yakanakaKerf, iyo inodikanwa kune zvigadzirwa zvisina kujairika uye kuderedza tsvina. Nekudaro, mutetewayazvakare yakanyanya kunetsa uye ingangoda zvishomasimba. Zvekare, thickerwayainosimba uye inogona kubata zvakanyanya kurwadzisa kana denserFumi, asi ichagadzira yakafaraKerf. Zvinyorwa zvewaya yekupisa waya foamzvakare inosarudza kupokana kwayo kune oxidation atkupisa kwakanyanyauye kusimba kwayo kwese. Uchishandisa awayaisina kugadzirwa nechinangwa ichi, seyakajairwasimbi waya, inogona kutungamira kukurumidza kusvibiswa uye kuita zvisina kunaka. Saka, yekudyara nguva mukunzwisisa uye kusarudza iyo chaiyowayaIko kudyara muhunhu uye kushanda zvakanaka kwezvese zvakoFoam Kuchekakuvhiya.

3. Nikrome waya: Iyo Workhorse yeiyo inopisa waya foam cutting - chii chinoita kuti ive yakanaka?

Kana vanhu vachitaura nezvewaya yaishandiswa kucheka foammuinopisa waya cutter, ivo vanowanzo kurevaNikrome waya. Nikrome, Alloy kazhinji inoumbwa neNickel uye chromium (kazhinji yakakomberedza 80% nickel uye 20% chromium, sakaNicr), mhare isinganzwisisike mumunda uyu nekuda kwezvikonzero zvinoverengeka. Zvivakwa zvaro zvinoita kuti zvive zvakasiyanayakakodzeraZvekudiwa kweinopisa waya foam kucheka.

Mukana wekutangaNikrome wayaisimba rayo rakakwirira remagetsi. Izvi zvinoreva kuti zvinoramba kuyerera kweMagetsi, uye kupokana uku kunoita kutikupisakumusoro zvinobudirira kana zvazvino zvaipfuudzwa kuburikidza nazvo. Zvakakosha,Nikrome wayazvakare ane poindi yakanyanya yekunyungudika uye yakanakisa oxidation kudzikisirakupisa kwakanyanya. Kana iyowayainopisa tsvuku, yakafumurwa neokisijeni mumhepo. Zvishandiso izvo zvinoshandisa oxidize zviri nyore kukurumidza kushatisa uye kutyoka.Nikrome waya, zvakadaro, inoumba denderedzwa reChromium oxide panzvimbo yayo kana ichipiswa, iyo inotadzisa imwe oxidation uye zvakanyanya kutambanudzira hupenyu hwayo hunowedzera. Uku kujaira chinhu chakakosha kuita kwekusawirirana, kunyanya mumaindasitiri ekushandisa uchishandisa michina yakaita seyeduOtomatiki eps block conveyorSystems iyo inodyafoamzvidhinha zvekuenderera mberi kwekucheka.

Humwe hunhu hunonetsa hweakashandisa Nikrome wayamukatiFoam Cuttersndeyekudziya kwayo kudzikisira kuwirirana. Izvi zvinoreva kuti kupokana kwaro hakuchina kushanduka zvinoshamisa sekushanduka kwadzo tembiricha, zvichitungamira kune kugadzikana uye kufungidzira kupisa. Uku kugadzikana kwakakosha kwekuwana zvinowiriranachekamhando kuburikidza neakasiyana ukobvu uye densities yefoam. Uyezve,Nikrome wayaine yakanaka sosi simba kunyangwe ichipisa, ichibvumira kuti iitirwe teut mukuchekautakana cnc chimiro chisina kunyanyisa kusekerera kana kutambanudza, izvo zvakakosha kuti urambe uchicheka chokwadi. Kugona kwayoWedzeraUye chibvumirano ne tembiricha shanduko pasina kurasikirwa nekuvimbika kwaro kunoitawo kuti zvive zvinoenderana nerengozi dzayo. Izvi zvakabatanidzwa zvivakwa zvinoitaNikrome wayaendaWire TypeZvakawandainopisa waya foam kuchekaZvikumbiro, kubva nyorehobbymapurojekiti emabasa akaomesesa eindasitiri.

4. Unoshandisa sei iyo waya yako inopisa inobudirira kucheka foam?

Kupa iyo chaiyo huwandu hwesimbakune yakoinopisa wayayakakosha kubudiriraFoam Kucheka. Icho chiyero chisina kujairika: zvishomasimba, uyewayahaizopomerwi zvakakwananyungudikathe thefoamzvinobudirira, zvichikonzera kunonoka, kwakasimbachekakana kumisikidza. Zvakawandisasimba, uyewayainogona kunyanyisa, inogona kunyungudika yakawandisa aKerfmufoam, kushaya simba kana kutoperawaya, kana kugadzira mafuru akawandisa. Chinangwa ndechekuzadzisa awayatembiricha iyo yakachena uye inokurumidza kuputira iyofoamine hushoma hwekutaurirana simba.

The themagetsifor ainopisa waya foam cutterkazhinji inopa yakadereravoltageasi yakakwira ikozvino (AMP). Izvi zvinodaro nekuti kuramba kweKucheka waya(kunyanya pfupi pfupiNikrome waya) yakaderera. Maererano neOHM yemutemo (voltage = zvazvino x kuramba), kuti uwane zvakakosha zviripo (izvo zvinounzakupisa) Kuburikidza nekudzikira, haudi yakakwira kwazvovoltage. Zvakajairikamagetsizvinyorwa zvinosanganisira:

• Variable Shanduko (Variyacs):Izvi zvinobvumidza chaizvovoltagekudzora, kukupa iwe wakanaka-tuned tembiricha yekugadziriswa kweinopisa waya.
• Akazvitsaurira DC ima Supplies:Zvakawanda zvazvinoFoam Cutters, kunyanyaCNC michina, shandisa rondedzero DCsimbazvinopihwa izvo zvinopihwa zvakagadzikana uye zvinoshandurwakubuda.
• Bhatiri Charger:Kune mamwe madhiri kana setups inotakurika, mota yazvinoBhatiri Chargerinogona kuchinjika, kunyangwe zvakanyatso kudzora zvinodiwa.
• Mabhatiri:Zvechidiki, handheldinopisa waya cutterskana kushandiswa kwemunda, mabhatiri anogadziriswazve (kunge miripo yemabhatiri anoshandiswa mukatiRcHobbies) inogona kuva aSimba Sosi, asi zvavokugonainofanira kuenderana newayaSzvinodiwa.

Huwandu hwesimbazvinodiwa kudazvinoenderanapazvinhu zvinoverengeka:

1. Wire kureba:Waya refu dzine zvakawanda kuramba uye kuda zvimwesimba(kana kumusorovoltagekune iyo iripo iripo) kusvika pakushisa kumwechete.
2. Wire diameter (geji):Thicker waya ine yakaderera kurwisa payuniti urefu uye kazhinji inoda yakawanda iripokupisakumusoro.
3. Wire Zvinyorwa:Zvishandiso zvakasiyana zvine basa rakasiyana.
4. Type uye density ye foam:DenserFumizvinoda zvimwekupisakutichekazvakachena.
5. Kucheka kumhanya:Kukurumidza kuputira zvinomhanyisa zvinodawayakuendesakupisanekukurumidza.

Zvakakosha kuti uve nemagetsiizvo zvinokutendera kuti ugadzirise iyoSimba Kubuda. Zvizhinji zvekutengesainopisa waya foam cuttershuya nekuvakwa-mukati, inogadziriswasimbakudzora. Ye diy setups, zvakakosha kutikuverengakana kuyedza nokungwarira kuti uwanesimba rakakwanaZvirongwa. Kutanga nekudererasimbauye zvishoma nezvishoma inowedzera iyo kusvika iwe wawana yakachena, yakatsigachekatsika yakanaka.

5. Decing Wire Gauge (AWG): DIAMETER inokanganisa sei yako foam yakatemwa?

Wire Gauge, kazhinji inoratidzwa muAmerican Wire Gauge (AWG), zvinoreva kunediameterkanaukobvuyewaya. Icho chiitiko chakakomba muinopisa waya foam kuchekaNekuti iyo inofurira zvakananga zvikamu zvakati wandei zvekucheka, kusanganisira iyoKerfupamhi,simbazvinodiwa, uyewayaSimba uye lifespan. KunzwisisaAWGyakakosha pakusarudza kodzeroNikrome wayapane yako chaiyo application. Chinhu chakakosha kuyeuka nezve awg ndeyekuti ndeyekupokana: Thekumusoronhamba yeWHG, iyokuondathe thewaya.

Mutetewaya(yakakwira AWG, i.e., 26-30 AWG kana kutenderedza 0.25-05-05mm diameter) ichabereka zvishomaKerf. Izvi zvinodikanwa zvakanyanya kana kucheka zvigadzirwa zvisina kujairika, kugadzira zvakadzamafoammavara, kana kana marara emidziyo achida kuderedzwa. KuondawayaZvakarekupisakumusoro nekukurumidza uye inoda zvishomasimba(zvazvino) kuti usvike kutema tembiricha. Nekudaro, ivo vanonyanya kutyisa, vanowanzo kupwanya kana kwakanyanya kushushikana kunoitwa kana kana vakasayerafoam, uye vanogona kunge vasingakwanisi kuve vakakodzera kwazvoFumikana kutsanya nekukurumidza kutema kumhanya.

Zvekare, thickerwaya(Lower Awg, i.G., 18-24 AWG kana kutenderera 0.50-1.00mm diameter) inogadzira yakafaraKerf. Nepo izvi zvinogona kunge zvakanyanyisa kunaka kune zvakanaka ruzivo, thickerwayavane simba uye vakasimba. Ivo vanogona kutsungirira kushushikana kwakanyanya, havanyanye kutyora, uye vanogona kubata pamusoro pekucheka kumhanya uye denserFumizvakanyanya zvinobudirira. Nekudaro, ivo vanoda zvakanyanya zvakanyanyasimba.kupisa. Sarudzo yewaya diamitapakupedzisira inosanganisira kutengeserana-kubva pakati pehunyanzvi (akaondawaya) uye durabild / kumhanya (thickerwaya). Kune General-ChinangwaFoam Kucheka, chikamu-chikamugejiofNikrome wayakazhinji inopa chiyero chakanaka.

6. Pane dzimwe nzira kune nikrome waya yeiyo chaiyo foam kucheka maficha?

NepoNikrome wayandiye akanyanya uye anowanzo sarudzaRudzi rweWireZvakawandainopisa waya foam kuchekaMabasa nekuda kwehuremu hwayo hwakanaka hwezvivakwa, pane mamiriro ezvinhu apo zvimwewayaZvigadzirwa zvinogona kutariswa kana kuve wakaedzwa nazvo. Nekudaro, zvakakosha kuti zvizive kuti idzi dzimwe nzira dzinowanzouya nekutengesa-kubva mukuita, kusimba, kana kusununguka kwekushandisa zvichienzaniswaNikrome waya.

Imwe nzira dzimwe nguva inotaurwa ndeyesimbi waya, kusanganisira isina kusvibasimbi wayakana kunyangepiano waya. Simbi wayainowanikwa nyore nyore uye isingadhuri. Nekudaro, mazhinji marudzi esimbi wayakuve nekudzikira kwemagetsi kuramba paneNikrome waya, zvichireva kuti ivo vanoda akawanda epamusoro mafungu kuti awane iyo imwechete yekucheka tembiricha. Izvi zvinogona kuisa dambudziko panemagetsi. Zvakanyanya kutsoropodza, standardsimbi wayaoxidize nekukurumidza kwazvo pakupisa kunodiwaFoam Kucheka. Oxidation iyi inotungamira kune yakaoma nzvimbo, isingaenderane nekudziya, uye ipfupi hupfupi hupenyu hwewaya. Ichava brittle uye kupwanya nekukurumidza. Nepo isina kusvibasimbiinopa zvirinani kupesana kupokana kupfuura kabhonisimbi, Izvo hazviwanzoenderana neyekushisa-tembiricha oxidation kuramba uye kuitwa kwese kweNikrome wayamune iyi chaiyo application.Piano waya, inozivikanwa nesimba rayo rakakwirira, rinogona kunge rakasimba, asi rinotarisana nenyaya dzakafanana nemagetsi uye oxidation kana ichipiswa nekucheka.

Chimwezve chinhu nguva nenguva chakaongorora ndeye Kanthalwaya, simbi-chromium-aluminium (fecral) alloy. Kanthal anogovera zvimwe zvakafanananikrome, seyakanyanya kupokana uye yakanaka oxidation kuramba pakupisa kwakanyanya, uye inowanzoshandiswa mukupisa zvinhu. Inogona kuve imwe nzira inoshamisa yeinopisa waya foam kucheka. Vamwe vashandisi vanoshuma Kanthalwayainogona kunge iri brittle kupfuuranikromepakupisa kwakanyanya kana kuti mushure mekushandiswa kwenguva refu. Sarudzo pakatinikromeuye Kanthal dzimwe nguva dzimwe nguva hungwaruke kuti uwanikwe, zvakananga kuumbwa, uye mutengo. Vamwe nyanzviKucheka wayaSaTitaniumwayainogona kushandiswa mune niche application, asi yehukuru hwefoamkucheka, kubva kuHobbyistRc ndege mapapirokugadzirwa kwemaindasitiri nemidziyo senge yeduCnc eps muchina wekucheka, Nikrome wayainoramba iri yeindasitiri yakaenzana nekuda kwekuvimbika kwayo uye mutengo-kushanda. Kuyedza nevamwewayakungeWelding wayahazviwanzo kukurudzirwa sezvo vasina kugadzirirwa kuti isimbiswe, inodzorwa kupisa inodiwa kuti iite chaiyoFoam Kucheka.

7. Ndeapi matanho ekuchengetedza aunofanira kugara uchiona kana uchishandisa waya inopisa foam cutter?

Kushanda ainopisa waya foam cutterzvinosanganisira kushanda nazvokupisauyeMagetsi, saka chengetedzo inofanira kugara iri yako yekutanga yekutanga. Nepovoltageyakashandiswa kazhinji inoderera, iyo iripo inogona kukwirisa, uye iyoinopisa wayapachayo inoisa panjodzi yekupisa. Pamusoro pezvo, kunyungudikafoaminogona kusunungura mafuti, saka nzira dzekudzivirira dzakakosha dzakakosha.

Kiyi yekuchengetedza matanho:

• Ventilation:Gara uchishandisa ainopisa waya foam cuttermunzvimbo ine mhepo yakashata. Melting Purastics sePolystyrene inogona kusunungura mafuti (i.e., Styrene Monomer) inogona kutsamwisa kana kukuvadza kana ichikuvadza kana ichinakidzwa nekumanikidzwa kwakanyanya. Uchishandisa Exte Extractor kana kushanda padhuze newindo rakavhurika kana fan fan inokurudzirwa zvikuru. Zvekusvika maindasitiri, masisitimu ekutsaurira mhepo ndeyekuti unofanirwa.
• Kupisa kudzivirira:The theinopisa wayainopisa zvakanyanya, kunyangwe ikasafumura zvakajeka. UsambobatawayaKana iyosimbairi kana ichiri kupisa mushure mekushandiswa. Chengetedza zvinhu zvinopisa kubva munzvimbo yekucheka. Kuchenjera kuve neisina-inopisa nzvimbo kuti uzorore kuchekautakana chishandiso pane kana usiri kushingairira kucheka.
• Kuchengeteka kwemagetsi:Simbisa yakomagetsiinodimburwa nenzira kwayo. Ongorora tambo uye kubatana nguva dzose kune chero kukuvara kana kupfeka. Dzivisa kushandisa midziyo kana isina kuchengetedzeka yemagetsi setups. Kana iwe uri kuvaka diykucheka, Ita shuwa kuti unonzwisisa nheyo dzemagetsi dzinobatanidzwa kana kutsvaga zano kubva kune mumwe munhu anoziva. Usambosiya ainopisa waya cutterisina kutarisirwa ichinge yavepo.
• Kudzivirirwa Kweziso:Nepo isiri njodzi yepamusoro-projectile, kupfeka magirazi ekuchengetedza tsika yakanaka yekuchengetedza maziso ako kubva kune chero zvidiki zvidiki kana mafuru, kunyanya kana uchishandira kwenguva yakareba.
• Moto wekudzima moto:Chengetedza yakanakira kudzima motoFoamguruva rinogona kuve rinopisa.
• Wire tensier:Iva anokanganisika naWire Tensiermichina. AwayaPasi pekushushikana kwakanyanya kunogona kutsvaira uye chikwapuro, kunyanya kana chine hurema kana chichiiswa. Ona kutiTensioneryakaiswa nenzira kwayo - zvakakwana kuti ichengete iyowayazvakananga kuti ive chaiyocheka, asi kwete kuwanda-kusimbiswa.
• Kudzidziswa:Kana uchishandisa maindasitiriFoam Cutters, Ita shuwa vashandisi vakadzidziswa nemazvo pamabasa emushini, kuchengetedzwa maitiro, uye emergency shutdown maitiro. Kune vamwe vanhu vakaita saMark Thompson kugadzirisa nzvimbo yekugadzira, vanoverengera vashandi vese kuyananisa kune protocols yekuchengetedza isiriyo.

Nekutevera aya mirayiridzo yekuchengetedza, iwe unogona kuderedza zvakanyanya njodzi dzinoenderana neinopisa waya foam kuchekauye ona nzvimbo yakashanda yakashanda. Rangarira, kunyatsojeka kwakoFoam akachekaZvakakosha, asi kugara kwako zvakanaka zvakanyanya.

8. Unogona sei kurongedza waya yako inopisa foam kucheka setup yekunyatsobudirira uye kunyatsojeka?

Optimizing yakoinopisa waya foam kucheka setupiri pamusoro pekutora-tuning akasiyana-siyana zvinhu kuti zviwane zvakanakisachekamhando, kumhanyisa, uye kuwirirana, kunyangwe iwe uri kuita nyorechimirokana kuomandege ndege. Izvi zvinosanganisira kunyatsofungisisa nezvewaya, magetsi, michinagadzirira, uye kucheka maitiro.

Chekutanga, simbisa kuti uri kushandisa iyo chaiyoNikrome wire GaugeuyeRudzi rweWirezvakofoamzvinhu uye zvaunodachekachaiyo. Sezvatakakurukura, zvakaondawayaIpa mainer maKerfs asi ari kutyisa. The thewayainofanira kunetswa zvakanaka. Kutsvedzawayainokotama uye inoburitsa itstururete cuts, kunyanya pall sphans kana kana ichicheka curves. Zvakanyanyainopisa waya foam cutters, kungave kuri nyoreGadzirira bayakana muchina wakasarudzika weCnc, uchave nechirimo-chakaremerwaTensionermichina yekuchengeta iyowayaTaut kunyange sezvazviriinowedzera nekupisa. Tarisa izvi kusawirirana nguva dzose.

Wechipiri, wakomagetsiinoda kuve yakagadzikana uye inogoneka. Iko kugona kwekunyatso kudzorakupisayewayayakakosha. The thekuringanatembiricha inosiyana zvichienderana nefoamdensity, kucheka kumhanya, uyewaya diamita. Unoda izvowayainopisa zvakakwananyungudikathe thefoamzvakanaka pasina kudhonza, asi kwete kupisa kwazvo zvekuti inonyauka zvakanyanyaKerfkana kukonzera iyofoamKuchara kana kuburitsa mafuru akawandisa. Kuyedza kuwana iyo inotapira nzvimbo kune yako chaiyo zvinhu uyegadzirira. For cncinopisa waya foam kucheka, iyo software zvigadziriso zvekumhanya uyeSimba Kubudaanofanira kunyatso kugadzikana. Semuenzaniso, kana kucheka aTaperpane bapirombiri, kumhanya kwemigumo miviri yewayaungasiyana, uyesimbainogona kuda kugadziriswa.

Yetatu, iyo michina yemitambo yakokuchekazvakakosha. ForbhukuVachetema, simbisa kuti vatungamiriri vako nematengeransa vakarurama. For cncFoam Cutters, kugarisa nguva dzose kukoshesa Iko kurongeka kwemuchina wako kunhaka zvakananga kune iko kurongeka kweakoFoam akachekazvigadzirwa. Kushandisa yakakwirira-mhando michina, senge aKutengeswa Kwazvo EPS Kucheka Mutsetse. Pakupedzisira, funga nezvefoam. Simbisa kuti yakachengeteka yakachengetedzwa munzvimbo mukaticheka. Kusiyana mukatifoamDensity inogona zvakare kubata kutema, saka hunhu hwepanyama hunobatsira.

9. Kugadzirisa matambudziko akajairika nyaya: Ko kana waya hupfu hwako husina kucheka zvakanaka?

Kunyangwe neine tsime-yakagadzirirwagadzirira, unogona dzimwe nguva kusangana nenyaya neyakoinopisa waya foam cutter. Kuziva maitiro ekugadzirisa matambudziko anowanzo kukuponesa nguva, zvinhu, uye kushushikana. Heano dzimwe nyaya dzinowanzoitika uye yavo ingangoita mhinduro:

• Wire anotyoka kazhinji:
  • Chikonzero: Wayakunetsana kwakanyanya kwazvo;wayakutetepa zvakanyanya kuti ishandiswe kanafoamdensity;simbayakanyanya kukwirisa ichitsvedza nekukusha simba;wayakusimuka pakusvibiswa mukatifoamkana kumucheto kwakashata; chembere kana kupera simbawaya.
  • Solution:Kuderedza kusawirirana; Shandisa gohwogeji waya; zadza iyosimbakurongeka; kuongororafoamKune mavara akaomeswa; Tsiva iyoNikrome waya. Ona kutiwayahaisi kinking.
• Isina kufanana kana yakatemwa yakatemwa:
  • Chikonzero: Wayatembiricha yakaderera; Kucheka kumhanya zvakanyanya kukurumidza kweazvinokupisakurongeka; kusawiriranawayakushushikana (kunonokawaya);wayakudedera; zvisina kufananafoamdensity.
  • Solution:Kuwedzerasimbazvishoma; kudzora kumhanya kwekucheka; tarisa uye gadzirisaWire Tensier; ona kutiwayainyengeri uye yakagadzikana; edza imwe batch yefoamKana kusawirirana kwepfungwa kunofungidzirwa.
• Kunyanya kunyungudutsa kana kukwirira KERF:
  • Chikonzero: Wayatembiricha yakanyanya kukwirira; Kucheka kumhanya kunononoka;wayazvakarukwa zvakanyanyisa kufungidzira kwaunoda.
  • Solution:Kuderedzasimba; wedzera kucheka kumhanya; funga uchishandisa mutetegeji wayaKana munhu akanakaKerfinodiwa.
• Wire kwete kupisa kumusoro kana kupisa zvisina kukwana:
  • Chikonzero:Kubatana kwemagetsi magetsi (kusunungura kana kugadzirwa); kukanganisamagetsi; kukuvarawaya(Kinked kana kuiswa mune imwe nzvimbo); zvisiri izvoWire Typeisina kukodzeraSimba Sosi.
  • Solution:Tarisa zvese zvemagetsi zvinongedzo kubva kumagetsikuwayaClamps, inovimbisa kuti vakachena uye vakasimba. Edza iyoSimba SWORDULDKana zvichikwanisika. Tsiva iyoKucheka waya. Simbisa kuti uri kushandisaNikrome wayakana chimwe chinoramba chakakodzerawaya.
• Foam Charraich Kana Mafuro Akawandisa:
  • Chikonzero: Wayatembiricha yakanyanya kukwirira.
  • Solution:Pakarepo kuderedza iyosimbakuinopisa waya. Chengetedza mhepo yakakwana. Izvi zvinoratidza izvofoamiri kupisa pane kunyungudika.

Gara uchiongorora yakoinopisa waya foam cutter, kunyanya iyowayaIro roga uye kubatana kwemagetsi, kunogona kudzivirira akawanda enyaya idzi. Kuchengeta SPAREcoilzvaunodaNikrome wayaParuoko zvakare iri zano rakanaka, kunyanya kune zvigadzirwa zvemamiriro ekunze uko nguva yekudyara inodhura. Kwemakambani achivimba nekuenderera mberi kugadzirwa, nekuwana kune yakavimbika nzvimbo uye rutsigiro, kushamwaridzana kwevatengi saMark Thompson, kwakakosha. Semugadziri, isu tine chengetedza vatengi vedu michina kunge iyoEPS Pre-Expandder Machineiva nekuwirwa kwakadaro.

10. Ramangwana reFoam Kucheka: Kuvhenekera muWire uye Machina

Tekinoroji yeinopisa waya foam kuchekainoenderera mberiWedzerauye evera, kutungamirirwa nezvikumbiro zvekunyanya kukosheswa, kumhanya nekukurumidza, automation yakakura, uye iyokugonaKushanda neNew uye Zvakawedzera kuomafoammafomu. NepoNikrome wayainoramba iri stack, kutsvakwa mune imwe nzirawayaZvishandiso uye zvipfeko zvinopa kunyange kusimba kuri nani, kupisa, kana kusarudzika mamiriro ezvinhu anoenderera mberi. Tinogona kuonawayaine nzvimbo dzakasimukira marapirwo ekuderedza kupokana kana kudzivirira kuvaka kwekugara, kumwe kuvandudza kunaka kweFoam akacheka.

Maererano nemachina, kuunganidzwa kweyakafambira mberiCNC michinairi kutoshandura indasitiri. RemangwanaFoam Cuttersingangodaro inoratidza zvimwe zvakadzama masisitimu ekudzora, uchibvumira kutemwa-kuwanda-axis kucheka uye kusikwa kwezvinhu zvakashata zvakaoma maumbirwo 3 3 3 Tiri kuona kuwedzera kushandiswa kwesoftware inoshamisa iyo inoita kutidhizaini-kugadzira-kugadzirwa kwebasa. Zvekutakura zvinowedzera kupfuura kungocheka maitiro; Systems inosanganisira otomatikifoamkurodha, kungeOtomatiki eps block conveyor, uye kudzora kwechekaZvikamu zvave kuwedzera kujairika mumabasa akakura-akakura. Kubudirira kwesimba zvakare kuri kuwedzera kutarisa, newermagetsizvigadzirwa uye muchina kinematics chinangwa pakuderedza zveseMagetsikushandiswa.

Uyezve, kusundira kwe "Smart Faust" kana indasitiri 4.0 nheyo dziri kukurudzirainopisa waya foam kuchekaTekinoroji. Izvi zvinogona kureva michina nekufungidzira kuchengetedza kugona, uko sensors inotarisawayakupfeka kanamagetsiPerformance uye vashandisi venyere vasati vatadza kukaitika. Kure kure Diagnostics uye kutonga kunogona zvakare kuve kwakazara. Semugadziri, isu paIli Machina anozvipira kuti vagare pamberi pezviitiko izvi, vanoona kuti michina yedu, kubvaEPS Block Moling Machine Machinakufambira mberiKucheka mitsara. Nheyo yepakati yekushandisa ainopisa wayakutinyungudika foamiri nyore, asi kujaira kwakavakwa kumativi ese kuchapfuurira mberi, kuvhura mikana mitsva yefoamKubira.

Key Dealoways kuyeuka:

• Iyo Chaire Wire inokosha: Nikrome wayakazhinji ndiyo sarudzo yakanakisa yeinopisa waya foam kuchekanekuda kwekurwisa kwayo kukuru, kupisa kusimba, uye oxidation kuramba.
• Gauge nyaya:The thediameter(AWG) yewayazvinokanganisaKerfsaizi,simbazvinodiwa, uye kusimba. Kuondawayafor precision, thickerwayanekuti simba.
• Kudzora kwemagetsi kiyi:Yakagadzikana, inogadziriswamagetsiyakakosha kudzora iyokupisa kwaWireyekucheka kwakakwana pasina kukuvadzafoamkana iyowaya.
• Chekutanga Kutanga:Gara uchiisa pasi kuchengeteka nekuona mutsvingo wakanaka, uchidzivisa kupisa, kubataMagetsinokungwarira, uye uchishandisa ziso dziviriro kana uchishandisa ainopisa waya foam cutter.
• Kushushikana uye kugadzikana:ZvakakodzerawayaKunetseka kwakakosha kuti zviitwe. The thewayainofanira kunge iri teut asi kwete yakundwa.
• Setup Optimization:Gara uchiongorora uye chengetedza yakoCutter'sMechancal uye magetsi zvikamu zvekuita kwepamusoro uye chaicho.
• Kugadzirisa dambudziko:Kunzwisisa zvakajairika nyaya uye zvigadziriso zvavo zvinogona kuderedza nguva nenguva uye tsvina.
• Kuenderera mberi kwehunhu:Tekinoroji yeinopisa waya foam kuchekainogara ichivandudza, nekufambira mberi mukatiwayaZvishandiso, cnc kutonga, uye automation.