Ukwenza kahle umshini wokubumba womugqa we-EPS: Ukungena okujulile kwinqubo yokukhiqiza isikhunta se-EPS

I-Polystyrerererererererererenererene (EPS) iyinto eguquguqukayo eguquguqukayo etholakala yonke indawo, kusuka ekuvikeleniukuwowaphaukwakhaukwahlukanisa. Kepha lezo zinto eziyinkimbinkimbiI-EPSIzimo ezenziwe? Impendulo ilele kubuchwepheshe obuyinkimbinkimbi beUmshini wokubumba wombala we-EPSFuthi okunembileInqubo ye-EPS ubulingisi. Le ndatshana idonsela ukujula emhlabeniI-EPS ukwakheka ukubumba, ukuhlola imishini,Inqubo Yokukhiqiza, isayensi ngemuvaPolystyreneUshintsho, nokuthi kungani ukuqonda lokhu kubalulekile kubakhiqizi njengawe. Noma ngabe ucabanga ukutshala imali emishini emisha noma ubekezelela ukukhiqizwa kwakho kwamanje, lo mhlahlandlela unikeza ukuqonda okubalulekile kombono womkhiqizi.

1. Kusho ukuthini ngempela ama-EPS futhi kungani ukwakheka kokubumba kubalulekile?

Kubalulekile ukuqonda ukuthi yiliphi i-EPSNgempela ngaphambi kokungena emishini.I-EPS, nomaWanwebeka polystyrene, iyi-Rigid, amaselulaigwebu lepulasitikiimpahla ethathwe kuyoPolystyrene. Iqala njengenny, eqinileubuhlalu be-polystyreneequkethe aI-ejenti evuthayo, ngokujwayelekileitshe lenenetha. Lapho kufuthelwa, leziubuhlalunandiswa kakhulu, ukwakha a-lulapheleKepha isakhiwo esiqinile sahlanganiswa kakhulu emoyeni (cishe ngo-98%). Lokhu kuhlanganiswa okuhlukile kunikaI-EPSIzakhiwo zayo ezinhle kakhulu ezifaka amandla, amakhono okuvuma amushayo, nesisindo esiphansi.

Ukwakheka ukubumbakuqondileInqubo Yokukhiqizaisetshenziselwe ukudala inkimbinkimbi, enezinto ezintathuI-EPSimikhiqizo ngqo kulokhuUbuhlalu obunwetshiwe be-polystyrene. Ngokungafani nobunjwa bokusika kusuka enkuluI-EPS block, ukwakheka ukubumbaIvumela ukwakheka okuyinkimbinkimbi, ukulingana ngokwezifiso, kanye nezici ezihlanganisiwe. Lokhu kubalulekile ukuthi izinhlelo zokusebenza ezidinga ubukhulu obuqondile, njengezifisoukuwowaphaIfaka ama-elekthronikhi, izingxenye zezimoto, izigqoko zokuvikela izigqoko, noma izinto zokwakha ezikhethekile. Amandla okuqonda ngokuqondileisikhunda I-EPSKuze kube khona cishe noma yiliphi ifomu kwenza ukuthi kubaluleke kakhulu emikhakheni eminingi, inikezela ngezixazululo ezenziwe ngeUkungcola okuncane.

Isidingo sesikoI-EPSIzakhi ziyaqhubeka zikhula, ziqhutshwa ngezidingo zokuvikelwa komkhiqizo okungcono, izingxenye ezilula kwizimoto ne-aerospace, nokuningiamandla asebenza kahle Ukufakwa kokwakha. Ngakho-ke, ukwenza kahleI-EPS ukwakheka ukubumba enza ngendlela ethilefuthi usebenzisa kahleImishini yokubumba ye-EPSukhiye wabakhiqizi okuhlose ukufeza izimfuno zemakethe futhi ulondoloze umphetho wokuncintisana. Inika amandla ukukhiqizwa kwevolumu ephezulu,isimo esivumelanayo Imikhiqizo ye-EPSngempumelelo.

2. Inqubo yokubumba ye-EPS yokubumba iguqula ubuhlalu obuluhlaza bube yimikhiqizo eqediwe?

Ukuguqulwa okuncaneUbuhlalu be-PolystyrenekuqediweI-EPSUmkhiqizo ubandakanya isigaba esithandekayo esivamileinqubo yokubumba. Ukulandelana okuhlotshiswe ngokucophelela kuncike ekushiseni (isitimu), ingcindezi, kanye nesikhathi esiqondile ngaphakathi kweumshini wokubumba. Cabanga ngakho njengokuthatha okuncaneimpahla eluhlaza ubuhlalufuthi uyikhukhumeze, khona-ke izigidi ezishisayo zalezi zikhukhumeziweubuhlalukanyekanye ngaphakathi kokuthileisikhunda.

Ukuhamba komsebenzi okujwayelekile kubukeka kanjena:

1. Ukunwetshwa kwangaphambili:Le khasiimpahla eluhlaza (ubuhlalu obuqinile be-polystyrene resin) ifudunyezwa ngeisitimuphakathi kuisandiso sangaphambilini, kubangeleI-ejenti evuthayo(Pentane) ngaphakathi ngakunyeubuhlaluukuhlukanisa futhi wandiseubuhlalungokubabazekayo, ukunciphisa kwayoincekusana. Lesi sinyathelo sinquma owokugcinaUbuningi be-EPS.
2. Ukuguga Okuphakathi / Isimo:Okusanda kwaUbuhlalu obunwetshiwebakhona-opoloningifuthi ungazinzi. Zigcinwe kuma-silos amakhulu isikhathi (amahora ezinsukwini) ukuzepholisa, qinisa ingcindezi, futhi uvumele umoya ukuba usebenzise isakhiwo sobuhlalu, ungene esikhundleni sePentane esele. Leziubuhlalu obudalazibalulekile ukuthola i-fusion efanele.
3. Ukubumba:OnesimoUbuhlalu obunwetshiwekudluliselwa ku-pneumisikhuntayeUmshini wokubumba wombala we-EPS. Le khasiisikhundabese ivalwa ngokuphephile.
4. I-Steam Fusion: Isitimuifakwe ngqo kuvaliweisikhunda. Lokhu kushisa kuthambisaUbuhlalu obunwetshiweNgaphezu kwalokho futhi kubangela okusalayoI-ejenti evuthayonomoya osetshenzisiwe ukwandisa, ukuphoqaubuhlalukwa-fuse ndawonyefuthi uvumelane kahle nesimo seisikhunta.
5. Ukupholisa:Ngemuva kokuhlanganiswa, Theisikhundakumele ngokusheshapholisaed, imvamisa usebenzisaamanzi noma umoyayasakazwa iziteshi ngaphakathi kweisikhunda. Lokhu kuvumela abahlukumezayoI-EPSingxenye ukuzesayinafuthi ube lukhuni ngokwanele ukuphatha.
6. I-Ejection:Kanye ngokwanelepholisaed, theisikhundaiyavula, bese kuqedwaI-EPSIngxenye ikhishwe, imvamisa isize yizikhonkwane ze-ejector noma umfutho womoya.

Konke lokhuinqubo yokubumba, kusuka ekugcwaliseni iisikhundaUkukhipha ingxenye, kwakha umjikelezo owodwa wokukhiqiza. -IsimanjeImishini yokubumba ye-EPSyakhelwe ukwenza lezi zinyathelo ngokushesha nangokuzenzakalelayo, okwenza amavolumu aphezulu okukhiqiza.

3. Iyini indima ebalulekile yokunwetshwa kwangaphambi kwenqubo yokukhiqiza ye-EPS?

Ukunwetshwa kwangaphambiliniiyisinyathelo esibucayi kakhulu sokulungiselela kulo lonkeI-EPS Inqubo Yokukhiqiza. Kulapho isimilo esiyisisekelo seI-EPS- phansi kwayoincekusana- iyasungulwa. Ngaphandle kokufaneleUkunwetshwa kwangaphambilini, ukufeza okufiselekayo-lulapheleIzakhiwo, inani lokufakwa, kanye nokusebenza kwe-cushioning of the wokugcinaI-EPSumkhiqizo awunakwenzeka. Lesi sigaba ngqo sithinta ukusetshenziswa kwezinto ezibonakalayo kanye nokugcinaikhwalithi yomkhiqizo.

NgesikhathiUkunwetshwa kwangaphambilini, theimpahla eluhlaza (ubuhlalu be-polystyreneequkethe i-pentane) anikezwa umshini okhethekile obizwa nge-Umshini we-EPS wangaphambili wandisa. Ngaphakathi, kulawulwaisitimuIshisa aubuhlalu. Ukushisa kubangelaPolystyreneI-polymer ukuthambisa kanye nePentaneI-ejenti evuthayoubhajwe ngaphakathi ngamunyeubuhlaluukuzungeza. Le ngcindezi yangaphakathi ikhuphuka ithambileubuhlalu, okuningi njenge-popecorn kernels popping, ukwandisa ivolumu yayo ngamahlandla angama-50 ngenkathi kuncipha kakhuluincekusana.

Izinga lokunwetshwa, futhi ngenxa yalokho okugcinaincekusana, ilawulwa ngokunembile ngokulawula izinto ezinjengaleziisitimuingcindezi, isikhathi sokushisa, futhiubuhlaluisilinganiso sokuphakelayo. Izicelo ezahlukahlukene zidinga okuhlukileI-EPSIzinqumo - Izindawo eziphansi ze-Generalukuwowapha, izinqumo eziphakeme zezakhi zezakhiwo noma ukuvikela okunomthelela omkhulu. Ukuthola ilitsheUbuningi obufunayonjalo phakathiUkunwetshwa kwangaphambilinikubalulekile ekuqinisekiseni owokugcinaI-EPSIzingxenye zihlangabezana nokucaciswa kokusebenza kanye nokunciphisa izindleko ezibonakalayo. Okusebenzayoisandiso sangaphambiliniiqinisekisa umfaniswanoubuhlaluUkunwetshwa, okubalulekile ukuze kuhlanganiswe ngokungaguquki kokulandelayoinqubo yokubumba.

4. Ngaphakathi komshini wokubumba we-EPS: Ngabe isebenza kanjani?

Le khasiUmshini wokubumba wombala we-EPSinhliziyo kaJehovaukwakheka ukubumbaukusebenza. Ucezu oluyinkimbinkimbi lwemishini eyenzelwe ukwenza ngokuzenzakalelayo ukugcwaliswa, ukubiyela,pholisaizinyathelo nezinyathelo ze-inqubo yokubumbangokunemba okuphezulu nesivinini. Ngenkathi ukwakheka kwehluka, iningiImishini yokubumba ye-EPSYabelana ngezingxenye eziyisisekelo nemigomo yokusebenza.

Izakhi ezibalulekile zivame ukufaka:

• Uhlaka lomshini:Inikeza ukwesekwa okuhlelekile kwazo zonke izinto.
• Isistimu yokubamba isikhunta:Imvamisa i-hydraulic noma i-electro-mechanical, lolu hlelo luvalwa ngokuphephile futhi lubambe ama-halves amabili weisikhundabendawonye ngokumelene nengcindezi enkulu ekhiqizwa ngesikhathiisitimuumjovo.
• Uhlelo lokugcwalisa:Sebenzisa izibhamu noma ukugcwalisa izibhamu ezixhumeke kwi-hopper ecindezelwe ukugcwalisa ngokusheshaisikhuntangokunwetshwa kwangaphambiliniUbuhlalu be-EPS.
• Uhlelo lwe-Steam:Inethiwekhi yamapayipi, ama-valves, namakamelo okufaka okulawulwayoisitimukuisikhundange-bead fusion.Ukulawulwa okuqondilengaphezuluisitimuUkucindezela nobude bukubucayi.
• Uhlelo lokupholisa:Kufaka iziteshi ngaphakathi kweisikhundaamapuleti kanye nokuxhumeka kokujikeleza-pholile amanzi noma umoyaukunciphisa ngokusheshaisikhundalokushisa ngemuva kokuntshontsha. Okusebenzayouhlelo lokupholisanciphisaIzikhathi zomjikelezo.
• Uhlelo lwe-vacuum (ngokuzithandela kodwa olujwayelekile):Kuvame ukusetshenziselwa ukusiza ukugcwalisa (ukudwebaubuhlalukube yinkimbinkimbiisikhundaizindawo) nokukhulisapholisaing / yomisa ngokudweba umswakama osele nokushisa kusuka kuisikhunda.
• Uhlelo lwe-Ejection:Izikhonkwane noma izindiza zomoya ezisunduza eziqediweI-EPSingxenye ngaphandle kweisikhundaUma sekuvulwa.
• Uhlelo lokulawula (PLC):Ubuchopho beumshini we-EPS, imvamisa isilawuli se-logic esihlelekile (PLC) nge-interface yomsebenzisi (HMI), ilawula konke ukulandelana, isikhathi, izingcindezi, kanye namazinga okushisa azenzakalelayoImijikelezo yokukhiqiza.

Ekusebenzeni, i-PLC Orchestrates ukulandelana:isikhundakuvalwa,ubuhlaluziyajova,isitimuisetshenziselwa isikhathi esibekiwe,-pholileumjikelezo ugijima,isikhundaIvula, futhi ingxenye iyakhishwa. Lo mjikelezo uphinda ngokuqhubekayo, ukuvumela ukukhiqizwa okufana kakhulu okufanayoI-EPSizingxenye. Imishini yesimanje igcizelela ukusebenza kahle kwamandla, ngokusheshaIzikhathi zomjikelezo, kanye nokulawulwa okusebenziseka kalula.

I-5. Isayensi yomusi: Ngabe ihlanganisa kanjani ubuhlalu be-eps ekubumbeni?

Isitimuisithako somlingo kuI-EPS inqubo yokubumba. Amandla alo okudlulisa ukushisa ngokushesha nangendlela efanelekile kufaneleka ngokuphelele ukufakwa kwandiswa kwangaphambiliniUbuhlalu be-EPSkanyekanye ngaphakathi kwe-arvines of theisikhunda. Ukuqonda KanjaniUkushisa okushisayoImisebenzi isihluthulelo sokwazisa i-Ukubumba kwe-EPSubuchwepheshe.

Niniisitimuifakwe kuvaliweisikhundaegcwele ngeUbuhlalu obunwetshiwe, izinto eziningana zenzeka ngasikhathi sinye:

1. Ukudlulisa Okushisayo:Okushisayoisitimu(imvamisa cishe ngo-100-120 ° C C noma 212-248 ° F, kuya ngengcindezelo) ama-condenses ezindaweni ezipholileubuhlalu. Lokhu kuguqulwa kukhipha inani elibalulekile lokushisa okulondekile ngqo endaweni ebuhlungu, kubangelePolystyreneukuthambisa ngokushesha nangokufana.
2. Ukunwetshwa okwengeziwe:Ukushisa kubuye kube yileveliI-ejenti evuthayo(Pentane) nomoya oshukunyiswe kuubuhlalungesikhathi sokuguga ukunwebeka phambili.
3. I-Fusion:Njenge-ubuhlaluthambisa futhi unwebe, bacindezela ngokuqinile ngokumelene komunye nomunye ngaphakathi kwevolumu elinqunyelwe leisikhunta. Izindawo ezithambile ezithambile futhifuse ndawonyeemaphoyinti othintana naye, kwakha isakhiwo se-monolithic esiphindaphinda ukwakheka kwangaphakathi kweisikhunda.

Ingcindezi nobude beisitimuUkujova kungamapharamitha abucayi. -Ngalingeneisitimukuphumela ekuhlanganiseni kabi nezingxenye ezibuthakathaka. -QileyoisitimukungadalaI-EPSisakhiwo sokuwela noma ukuholela ekude ngokweqilepholisaizikhathi. Le khasiumshini wokubumbaUhlelo lokulawula ukulawula ngqoisitimuumjikelezo wokuqinisekisa ukugcwaliseka okuphelele futhi okusebenzayo, okuholela ekuqineni, kwakhiwa kahleI-EPSimikhiqizo enayo efiselekayoincekusana. Ukusebenza kweisitimuukungena futhi kuya ngekhwalithi nokuvumelana kweUkunwetshwa kwangaphambilininezinyathelo zokuguga.

6. Kungani isigaba esipholile sibalulekile kwikhwalithi yomkhiqizo we-EPS?

Laphoisitimufusion kudalaI-EPSingxenye,inqubo yokupholisakubaluleke ngokulinganayo ekufezeni owokugcinaikhwalithi yomkhiqizo, ukuqina okubucayi, nokukhiqizwa okusebenzayo. Ngokushesha ngemuvaisitimuumjovo, osanda kufakwaI-EPSIngxenye iyashisa, ithambile, futhi iqukethe ingcindezi yangaphakathi esele. Izama ukukhipha kusuka kuisikhundaKulesi sigaba kungaholela ekuguqukeni, ukushwabana, noma ukuwa.

Le khasi-pholileIsigaba sikhonza izinhloso ezimbalwa ezibalulekile:

1. Ukuqina: Pholisaukunciphisa ngokushesha okushisa kweIndwangu ye-EPS, kubangele ukuthambisaPolystyreneukuguqukela emuva esimweni esiqinile, esiqinile. Lokhu kunikeza ingxenye ubuqotho besakhiwo obudingekayo ukuze ubekezelele nokuphatha.
2. Ukuncishiswa kwengcindezi:NjengengxenyepholisaS, ingcindezi yangaphakathi evela kumagesi anwetshiwe (umoya kanye ne-pentane ye-pentane) iyancipha. Lokhu kuvimbela ingxenye ekwandiseni noma ekukhuliseni ngokungalawuleki ngemuva kokususwa kuisikhunda.
3. Ukuqina okuyisisekelo:-Yikho ngqopholisakuqinisekisa i-I-EPSIngxenye igcina ngqoIzimo nosayiziifakwe nguisikhunta, ukunciphisa ukuncipha kokubumba kokubumba noma ukuhlanekezela.
4. Ukuncishiswa kwesikhathi sokujikeleza:Okusebenzayouhlelo lokupholisa, imvamisa usebenzisa ama-chilledumoya noma amanziyasakazwa ngeziteshi ezihlanganisiwe kuisikhundaAmapuleti, asuse ukushisa ngokushesha. Ngokusheshapholisaisho ukuthi imfushane yonkeIzikhathi zomjikelezo, okuholela ekukhiqizweni okuphezulu kusuka ku-umshini wokubumba. Usizo lwe-vacuum lungaqhubeka nokusheshisapholisaing nokomiswa.

Isikhathi se-pholileUmjikelezo kumele ulinganiswe ngokucophelela. Kudinga ukuba yinde ngokwanele ukuqinisekisa ukuthi ingxenye iqinile ngokwanele futhi iqinile kepha ifushane ngokwanele ukukhulisa ukukhiqizwa kokukhiqiza. Izici zinomthelela-pholileIsikhathi sifaka phakathi ukuqina kwengxenye,I-EPS incekusana, isikhundalokushisa, kanye nokusebenza kahle komshiniuhlelo lokupholisa. Kuguquguquki futhi kulawulwapholisaI-Ing ibaluleke kakhulu ngokukhiqiza ikhwalithi ephezulu, enobukhuluI-EPSizingxenye.

7. Ukuhlola izinhlobo ezahlukene zezikhunta ezisetshenziswa ekubumbeni kwe-EPS

Le khasiisikhunda(nomaisikhunda) Ingxenye echaza ukwakheka kokugcina kweI-EPSumkhiqizo. Empeleni ithuluzi elenziwe ngokwezifiso, okwakhiwa ngokujwayelekile kusuka ku-aluminium alloy ngenxa yokusebenza kwayo okuhle kakhulu okushisayo (kokushisa kanyepholisaing) kanye nokulula kwemishini. Ikhwalithi nokuklanywa kweisikhundanomthelela ngqoikhwalithi yomkhiqizo, Qeda okungaphezulu, nokusebenza kahle kokukhiqiza.

I-EPS isikhuntaliqukethe okungenani ama-halves amabili: isigamu esimisiwe nesigamu esishukumisayo, sibekwe emamaselaseUmshini wokubumba wombala we-EPS. Izindawo zangaphakathi zakhaisikhunta, okuwumfanekiso ongemuhle wengxenye oyifunayo. Kufakwa izici ezininganaI-EPS isikhundaIdizayini:

• Gcwalisa izijobelelo:kufakwe amasu avulelekile laphoUbuhlalu obunwetshiweFakaisikhunta.
• Ama-Steam vents / amagumbi:Izimbobo ezincane noma ama-vents akhethekile akhethekile avumelaisitimuukufaka i-cavity ngokufana nomoya ukuze ubalekele ngesikhathi sokugcwalisa nokubika. Zenzelwe ukuvumela amagesi adlule kepha agcineUbuhlalu be-EPS.
• Iziteshi Zokupholisa:Amavesi angaphakathi afakwe kuisikhundaamapuleti laphopholisaukungena emanzini noma umoya ujikeleza ukususa ukushisa kahle.
• Izikhonkwane ze-Ejector:Kusebenze laphoisikhundakuvula ukusunduza ingxenye eqediwe ngaphandle.
• Qeda phezulu:Indawo ye-cavity ingavinjelwa, ibhalwe phansi, noma ifake ama-logo nombhalo njengoba kudingeka owokugcinaI-EPSumkhiqizo.
• Indwangu yokubumba:Ngokuyinhloko ama-aluminium alloys (afana ne-alumec noma i-hokotol) ngokudluliswa kokushisa okuhle nemishini. Kwesinye isikhathi ukufakwa kwensimbi kusetshenziselwa izindawo ezigqoke kakhulu noma izici eziyinkimbinkimbi ngaphakathi kweisikhunda.

Isikhuntaingahluka kusuka kuma-design alula amakhemikhali ayisisekelo amajamo ayisisekelo kuya kwi-multix-cavity ehlukahlukeneisikhuntaNgokukhiqiza izingxenye eziningana umjikelezo ngamunye, noma oyinkimbinkimbiisikhuntangama-slides nama-cores ama-geometries ayinkimbinkimbi. Ubunjiniyela obunembile beisikhunda, kufaka phakathi ukuphuma,pholisaUkuhlelwa kwesiteshi, kanye nokuvalwa kwendawo, kubalulekile ekufezekiseni ikhwalithi yengxenye engaguquki, ukunciphisa iziphambeko, nokwenza kahleIzikhathi zomjikelezokuI-EPS inqubo yokubumba. Ukutshala imali ngekhwalithi ephezulu, yakhelwe kahleisikhuntakubalulekile kunoma yikuphi okungathi sínaI-EPS fonyaUmkhiqizi.

8. Yiluphi ukusetshenziswa okuhlukahlukene kwezingxenye ezibunjiwe ze-EPS?

Ukuguquguquka okuhlukahlukene,-lulapheleImvelo, Izakhiwo Zokufakelwa, kanye namakhono wokutholwa okushaqekile kweI-EPS fonya, kuhlangene nokunemba kweukwakheka ukubumba enza ngendlela ethile, yenza ilungele uhla olubanzi kakhuluIzicelo ze-EPS. Amandla okudala inkambisoIzimo nosayiziIvula kahle amathuba kuyo yonke imikhakha eminingi.

Ezinye izindawo ezibalulekile zohlelo lokusebenza zifaka:

• Ukulonda okuvikelayo:Lokhu mhlawumbe ukusetshenziswa okuhle kakhulu. Kubunjwe ngokwezifisoI-EPSUkufakwa kuhlinzeka ngokuvikelwa okuphakeme kwezimpahla ezintekenteke njenge-elekthronikhi (ama-TV, amakhompyutha), izinto zokwenza izinto (eziqandisini, imishini yokuwasha, imishini yokuwasha), imishini yezokwelapha kanye ne-glaslare ngesikhathi sokuthumela nokuphatha. -Kuthile-lulapheleUhlobo luphinde lunciphise izindleko zokuhamba.
• Ukwakha nokwakha: I-EPSisetshenziswa kabanzi nge-thermalukwahlukanisaezindongeni, ophahleni nasezitezi (Amabhodi wokufaka). KubunjiweI-EPSIngase futhi isetshenziselwe amafomu ukhonkolo afakiwe (i-ICFS), ubumbano bezakhiwo, ama-void fillings, kanye ne-geofoam yokugcwalisa amaphrojekthi wobunjiniyela abasindi. Bheka kwethuImishini Emile Eps Block Machineukukhiqiza amabhlogo wokufakelwa.
• Izakhi zezimoto:Kusetshenziselwa ukutholwa komthelela wangaphakathi komthelela (isb.-lulapheleAma-filler, kanye nezinto ezinjenge-SANI NGE-SUNE NE-TOOL KITS. I-EPP (I-PolyPropylene eyengeziwe), impahla ehlobene nayo ivame ukucutshungulwa emishini efanayo, nayo iyaphinda lapha.
• Imishini:Kutholwe ngaphakathi eziqandisini, ama-air conditioners, nezinye izinto njengezinto ezishisayoukwahlukanisaizakhi.
• Ukulima:Izithombo zokugcina izithombo neziqukathi zokusakaza.
• Imishini yokuphepha:Ama-liner angaphakathi ezigqoko zokuzivikela (ibhayisekili, isithuthuthu, ezimboni).
• Ukuntanta:Ama-Buoys, ama-vests wempilo, nezimbotshana ezintantayo.
• Izimpahla zabathengi:Amabhokisi apholile / ama-Ice, izinto zokuhlobisa, ukwenza imodeli.

Uhlu lukhula njalo njengabaklami nonjiniyela bathola izindlela ezintsha zokuthola izakhiwo ezihlukile zeKubunjiwe I-EPS. Ukusebenza kahle kweI-EPS ukwakheka ukubumba enza ngendlela ethileIvumela ukukhiqizwa okungabizi kakhulu kwezitho ezijwayelekile zevolumu kanye nezinto ezikhethekile zangokwezifiso.

9. Ukukhetha umshini wokubumba ofanele wokubumba we-EPS: Izici ezibalulekile zabathengi

Ukukhetha okufaneleUmshini wokubumba wombala we-EPSyisinqumo esibucayi sokutshala imali kunoma yikuphiI-EPSUmkhiqizi, umkhiqizo onomthelela,ikhwalithi yomkhiqizo, izindleko zokusebenza, kanye namakhono esizayo. Kwabathengi abanjengoMark Thompson, ogxile ekusebenzeni, ekuthembekeni nasekusekeleni kubaluleke kakhulu. Njengomenzi (Allen kusuka ku-Youli), siyakuqonda lokhu kukhathazeka ngokujulile.

Nazi izinto ezibalulekile okufanele ucabangele:

• Usayizi womshini nobukhulu beplaten:Kumele ahlangane ngobukhuluisikhundausayizi ocabanga ukuthi usebenzisa. Cabanga ngezidingo zamanje nemikhiqizo ezayo enokwenzeka.
• Amandla okukhiqiza nezikhathi zomjikelezo:Hlola umkhiqizo olinganiswe ngomshini ngokususelwa kokujwayelekileIzikhathi zomjikelezoizingxenye ezifana nezakho. NgokusheshaIzikhathi zomjikelezokusho ukugcwala okuphezulu. Bheka kahleisitimuna--pholileizinhlelo.
• Izinga le-automation:Imishini yesimanje inikeza ama-degree aphezulu wokuzenzakalela, ukunciphisaIzindleko zabasebenzikanye nokwenza ngcono ukuvumelana. Izici ezinjengokuzenzakalelayoisikhundaUkushintsha, ukususwa kwengxenye yamarobhothi, nokuqapha inqubo okuhlanganisiwe kubalulekile.
• Ukusebenza kahle kwamandla: IsitimuFuthi ukusetshenziswa kukagesi kuyindleko ebalulekile yokusebenza. Funa imishini enezici zokonga amandla, ezinjengezelweisitimuUkulawula, izinhlelo ezisebenzayo ze-vacuum, futhi kufakwe kahleisitimuamakamelo.
• Uhlelo lokulawula:Isikhombimsebenzisi esisebenziseka kalula se-PLC / HMI ngokulawula okuqondile ngaphezulu kwakho konkeinqubo yokubumbaAmapharamitha (isitimuisikhathi / ingcindezi,pholisaisikhathi, ukugcwalisa amapharamitha) kubalulekileisimo esivumelanayo. Ukungena ngemvume kwedatha kanye nokuxilongwa okukude kuyazuzisa.
• Yakha ikhwalithi nokwethenjwa:Khetha imishini eyakhiwe ngezakhi eziseqophelweni eliphezulu (i-hydraulics, ama-pneumatics, izilawuli) ezivela kumikhiqizo ehlonishwayo. Ukwakha okuqinile kuqinisekisa isikhathi eside futhi kunciphise isikhathi sokuphumula. Buza ngewaranti kanye nengxenye yokuthola imali.
• Ukuvumelana kwesisu:Qinisekisa uhlelo lomshini wokubopha, iphethini ye-ejector, kanye nokuxhunywa kokusetshenziswa (umusi, amanzi, umoya, i-vacuum) iyahambisana neyakho noma ehlelekileisikhunta.
• Idumela lokuhlinzekela kanye nokusekelwa:Lokhu kubalulekile. Khetha umphakeli ngerekhodi elifakazelwe, ukusekelwa okuphendulayo kwezobuchwepheshe, izingxenye ezitholakala kalula, nezinhlelo eziphelele zokuqeqeshwa. Amaphoyinti wezinhlungu zikaMark Marku: Sula ukuxhumana, ukulethwa ngesikhathi, ukwesekwa kokufaka, kanye nensizakalo yokuthengisa ethembekile akuxoxiswanga. Uhla lwethu lweImishini yokubumba ye-EPSyakhelwe ngalezi zinto engqondweni.
• Izici Zokuphepha:Qinisekisa ukuthi umshini uhambisana namazinga okuphepha aphesheya (isb.

Ukuhlola ngokucophelela lezi zinto ngokumelene nezidingo zakho ezithile zokukhiqiza kanye nesabelomali kuzokusiza ukhethe iUmshini wokubumba wombala we-EPSehambisa ukusebenza okuthembekile kanye nokubuya okuqinile ekutshalweni kwemali.

10. Isondlo ejwayelekile singawuqinisekisa kanjani ukusebenza okuphezulu komshini wakho wokubumba ama-EPS?

Ukutshala imali ngekhwalithi ephezuluUmshini wokubumba wombala we-EPSisinyathelo sokuqala nje. Ukuqinisekisa ukuthembeka kwayo isikhathi eside nokusebenza okuphezulu kwe-Peak kudinga ukuzibophezela kuyoukulungiswa okujwayelekile. Ukunganaki ukulondolozwa kungaholela ekungabonakaliikhwalithi yomkhiqizo, ukukhuphuka kwesikhathi sokuphumula, ukusetshenziswa kwamandla okuphezulu, kanye nokubikwa okubizayo - okuthinta ngqo umugqa wakho ophansi kanye nokubhekana namaphoyinti obuhlungu obujwayelekile abasebenza.

Isheduli yokulungisa esebenzayo kufanele ifake:

• Amasheke nsuku zonke:Ukuhlola ukuvuza (umusi, amanzi, umoya, uketshezi lwe-hydraulic), ukubheka onogada bezokuphepha nezitobha eziphuthumayo, ukuqapha izingcindezi zokusebenza okusebenzayo kanye nokuqinisekisaisikhundaindawo ihlanzekile.
• Ukulungiswa Kweviki:Ukugcoba izingxenye ezihambayo (e.g., imigoqo ye-tie, uhlelo lwe-ejector), izihlungi zokuhlanza (umoya, amanzi, i-vacuum), ukubhekaisikhundaAma-vents okuvinjelwa, ahlole ama-hoses nokuxhumeka.
• Ukulungiswa Kwenyanga Njalo:Ukuhlolwa okuthe xaxa kwezinhlelo ze-hydraulic, ukubheka ukuxhumana kukagesi, izinzwa zokulinganisa (izinga lokushisa, ingcindezi), ukuhlolaisikhundaI-Cmussing Mechanism, UkuqinisekisaisitimuUmsebenzi wokucupha, nokuhlanzapholisaiziteshi ngaphakathi kweisikhundanomshini.
• Ukulungiswa Kwaminyaka yonke:Ukuhlolwa okuphelele nokungenisa ngokweqile njengoba kunconywe ngumenzi, okubandakanya ukushintshwa kwe-seal, ushintsho lwe-hydraulic fluid, nokuxilongwa kohlelo olunemininingwane.
• Ukulungiswa kokubumba:Ukuhlanza NjaloisikhundaIzindawo eziphansi kanye nama-vents zibalulekile. Ama-vents avinjelwe angadala ukugcwalisa izingqinamba kanye nokuhlanganiswa kabi. -LotshiweisikhundaIzindawo ezithinta ingxenye ziqeda. -Yikho ngqoisikhundaUkugcina nakho kubalulekile.

Ukugcina i-logbook yayo yonke imisebenzi yesondlo kubalulekile. Ngaphezu kwalokho, ukuqinisekisa ukuthi abahlinzeki baqeqeshwa kahle hhayi kuphela ekusebenzeni komshini kuphela kodwa nasekuhlolweni okuyisisekelo kungavimba izingqinamba ezincane ukuba zikhuphuke. Ukusebenzisana nomhlinzeki onjenge-Youli, ohlinzeka ngemihlahlandlela yokulondolozwa ecacile kanye nokusekelwa okuphendulayo kwezingxenye nezinkonzo, kubalulekile ekugcineni kwakhoI-EPS ubulingisiUkusebenza kusebenza kahle nangendlela efanele. Ukubhekana nokukhathazeka ngezingxenye ze-Spare PartActively kuyisihluthulelo.

11. Ukubuka kwesikhathi esizayo kwe-EPS Foam nobuchwepheshe bokubumba

Ikusasa leI-EPS fonyakanyeubulingisiUbuchwepheshe obukhiqizayo bubukeka bukhanya, buqhutshwa ukusungulwa okuqhubekayo kanye nezitayela zemakethe. Ngenkathi ubhekene nomncintiswano ovela kwezinye izinto nokwandisa ukuhlolwa kwezemvelo,I-EPSIzinzuzo Eziyisisekelo --lulaphele, ukufakwa okuhle kakhulu, ukusebenza kwezindleko, kanye nokubuyiselwa kabusha - qinisekisa ukuqhubeka kwawo.Ubuchwepheshe buthuthukaphakathi kwa-I-EPS Imishini YokubumbaFuthi izinqubo ziqinisa kakhulu isikhundla sazo.

Izitayela ezibalulekile ezakha ikusasa zifaka:

• Ukuqina Okuthuthukisiwe:Ukugxila okukhulayo kuvele kabusha I-EPSnezinhlelo ezivaliwe ze-loop. Ukuthuthukiswa kweI-EPSamamaki ngokuqukethwe okusekwe kwi-bio. SandisaI-EPS Recyclingingqalasizinda nobuchwepheshe, njengabethuUmshini wokuphinda usebenzise kabusha umshini we-eps crusher + de-duster + uthuli, dlala indima ebalulekile.
• Ukukhuphuka okuzenzakalelayo kanye nemboni 4.0:Ukuhlanganiswa kwamarobhothi okuphatha, okuzenzakalelayoisikhundaUkuguqula amasistimu, nezilawuli ezihlakaniphile ezinokuqapha kwenqubo yesikhathi sangempela, ama-analytics wedatha, kanye namakhono wokuqagela wokuqagela ukwengeza ukusebenza kahle nekhwalithi.
• Ukusebenza kahle kwamandla okuthuthukile:Ukuthuthukiswa okuqhubekayo kweImishini Yokubumbangokuncishisiweisitimukanye nokusetshenziswa kwamandla ngokusebenzisa ukufakwa okungcono, okwenziwe kahleisitimuukulethwa, nokusebenza kahle-pholilenezinhlelo ze-vacuum.
• Intuthuko Yezinto Ezibonakalayo:Ukuthuthukiswa kokukhethekileI-EPSAmabanga anezakhiwo ezithuthukisiwe (isb., Ukumelana nokushisa okuphezulu, ukuthuthukiswa komlilo okuthuthukile, amandla amakhulu). Ukusetshenziswa okukhulayo kwe-EPP namanye ama-polymers anwebekayo acutshungulwe kumapulatifomu wemishini efanayo.
• Izikhathi ezisheshayo zomjikelezo:Ukucolisiswa okuqhubekayo emshinini womshini,isikhundaubuchwepheshe (Ukunwetshwa nokupholisaAmasu), kanye nezinhlelo zokulawula ukuze uphinde unciphiseImijikelezo yokukhiqizafuthi wandise umphumela.
• Ukunemba nobunzima:Ikhonoisikhundaizingxenye eziyinkimbinkimbi ngokwengeziwe ezindongeni ezincanyana nezimali zokubekezelelana, ziyandaIzicelo ze-EPSezindaweni ezintsha.

Njengomenzi onikezelwe kulo mkhakha, uZizo uzibophezele ekuthobeni lezi zithuthuka zethuImishini ye-EPS. Sikholwa ukuthi ngokwamukela izinto ezintsha futhi zigxile ekusebenzeni kahle nasekusimuseni,I-EPS ubulingisiImboni izoqhubeka nokuchuma, ukuhlinzeka ngemikhiqizo ebalulekile yeukuwowapha, ukwakhiwa, kanye nezinye izinhlelo zokusebenza ezingenakubalwa. Ukuqonda ama-nuances aUkunwetshwa nokuhlanganiswa Inqubo ye-EPSusalokhu eyisisekelo ekutholeni amathuba amathuba okugcina.

I-Key Takeaways: I-EPS yokwakheka kokubumba okubalulekile

• I-EPS (yanwetshwa i-polystyrere)a-lulaphele, ukufakwa kwe-infationfonyakudalwe ngokwandisa futhi kwandiseUbuhlalu be-Polystyrene.
• Ukwakheka ukubumbaIsebenzisa okukhethekileumshini wokubumbakanye nesikoisikhuntaUkwakha i-3D eyinkimbinkimbiI-EPSizingxenye ngqo kusukaUbuhlalu obunwetshiwe.
• Le khasiinqubo yokubumbalibandakanyaUkunwetshwa kwangaphambilini, Ukuguga,IsikhundaUkugcwaliswa,IsitimuI-Fusion,-Pholile, ne-ejection.
• Ukunwetshwa kwangaphambiliniilawula owokugcinaincekusanayeI-Eps Foam.
• Le khasiUmshini wokubumba wombala we-EPSezenzakalelayo inqubo esebenzisa ukulawulwa okuqondile kweisitimu, pholisaing, kanye nemishini.
• Isitimuinikeza ukushisa okudingekayo ukuthambisa futhiintambo ephethe umsizile khasiUbuhlalu obunwetshiwe be-polystyrenengaphakathi kwe-isikhunta.
• -Qeqesheka-pholilekubalulekile ukuqina kwengxenye, ukuqina kobukhulu, kanye namafushaneIzikhathi zomjikelezo.
• I-aluminium ephezuluisikhuntangemithambo enzelwe kahle, ama-ventnts, futhipholisaiziteshi zibalulekileikhwalithi yomkhiqizo.
• I-EPSinezicelo ezahlukahlukene, ikakhulukazi ngokuvikelaukuwowaphanokwakhaukwahlukanisa.
• Ukukhetha okulungileumshini wokubumbaKubandakanya ukucabanga ngosayizi, umthamo, ezenzakalelayo, ukusebenza kahle kwamandla, izilawuli, ukwethenjwa kanye nokuxhaswa kwabahlinzeki.
• Ukulungiswa okujwayelekilekokubiliumshini we-EPSkanyeisikhundakubalulekile ekusebenzeni okungaguquki kanye nokuphila isikhathi eside.
• Ikusasa leI-EPS ubulingisiKubandakanya ukuqina okukhulu, ezenzakalelayo, ukusebenza kahle, kanye nokwakhiwa kwezinto ezibonakalayo.