Umhlahlandlela ophelele wokuthi i-Foam ye-Polystyrererererererererererererererererererererererererererererene (EPS) yenziwe: kusuka ebuhlalu obuncane kuya emabhulokini ahlukahlukene we-EPS kanye nokufakelwa

Wanwebeka i-polystyrene, nomaI-EPSNjengoba kwaziwa kakhulu, kuyamangalisafonyaimpahla eseye yabaluleke kakhulu empilweni yethu yansuku zonke. Kusuka ekuphathweni okuvikelayo kwe-elekthronikhi entekenteke kusebenze kakhuluukwahlukanisaEzakhiweni, nokwakheka kwe-strdyI-EPS blockIzakhi, izinhlelo zokusebenza zikhulu. Kepha wake wazibuza ukuthi lokhu kanjani-lulaphelekodwa-keqisa-thambile esandleniIzinto ezibonakalayo empeleni-ayobenza? Ukuqondakhiqizaiwa-Wanwebeka polystyreneakukhona nje ukuthakazelisa; Kumabhizinisi afana neyakho, uMark, kubalulekile ukwenza kahle ukukhiqizwa, ukuqinisekisa ikhwalithi, kanye nezinqumo ezinolwazi mayelana nemishini nezinqubo. Lo mbhalo uzokuthatha ohambweni kulo lonkeInqubo Yokukhiqiza Ye-EPS, badilize igxathu ngalunye bese beqokomisa ukuthi ubuchwepheshe besimanje, njengohlobo esilutholayo efektri yethu, budlala indima ebaluleke kakhulu. Sizohlola kanjaniI-Eps Foamusuka kolulapolystyrene resinKumkhiqizo oguquguqukayo kakhulu, ulungele ukusebenzela izimboni ezingenakubalwa. Njenge-Umkhiqizi we-EPSMina, mina, sonten, ngijabule ukuhlanganyela le mininingwane nawe.

1. Kusho ukuthini ngempela i-polystyrererererere (eps) futhi kungani ithandwa kangaka?

I-Polystyrerererererenerererene (EPS)yiseli eliqinile, elinzima, elivaliwefonyainto uqobo lwayoKukhiqizwe kusuka ubuhlalu obuqinile be-polystyrene. Uyibonile nakanjani - yi-Whitefonyavamileisetshenziselwa ukupakishwaizinto ezintekenteke, izinkomishi zekhofi, noma zinkuluukwahlukanisaamabhodi kuImboni Yokwakha. IsizathuI-EPSkunjaloKusetshenziswe Kakhuluabila phansi kuhlu lwayo oluhlaba umxhwele. Okokuqala,I-EPS iyinto engasindi; Eqinisweni, kungumoya ocishe ube ngu-98%! Lokhu kwenza kube lula ukuphatha, ukuthutha, kanye nokufaka, ukunciphisa kakhulu izindleko zemizamo nemizamo. Naphezu kokuba njalo-lulaphele, I-EPSinikeza ukumuncwa okuhle kakhulu, okwenza kube yinto elungele ukuvikelaIzinto ezintekentekengesikhathi sokuhamba.

Ukuthandwa kweI-Eps Foamfuthi zivela ezinhlangeni zayoUkufakwa okushisayoamakhono. -KuthileIsakhiwo Seseli EvaliweImpumelelo i-Trips Air, okungumqhubi ompofu wokushisa. Le mpahla yenzaI-EPSUkuya ngezinto zokwakha zokwakhaukwahlukanisa, Ukusiza ukugcina amakhaya kufudumele ebusika futhi kupholile ehlobo, okuholela ekugcinweni kwamandla. Ngaphezu kwalokho,I-EPSIngabe umswakama-amelana nomswakama, uhlala isikhathi eside futhi ongabizi kakhulukhiqiza. Ingabunjwa kalula ibe yibunjwa nosayizi abahlukahlukene, inikezela ngokuhlekisa ngokuhleleka. Kusuka ekufakweni okuyinkimbinkimbi okufakiwe kukhuluI-EPS blockIzakhiwo zezinhlelo zokusebenza ze-Geofoam, ukuguquguquka kwe-I-EPSkuyamangalisa ngempela. Lezi zinzuzo ezihlanganisiwe zenzaI-EPSisixazululo esizomnotho nesisebenzayo ngaphesheya kweuhla olubanzi lwezicelo.

Le khasiInqubo Yokukhiqizaiwa-I-EPSngokwayo kunomthelela ekukhanyelweni kwayo. Kuqala ngeubuhlalu obuqinile be-polystyrene, equkethe i-ejenti yokunwebisa. Lapho ukushisa, imvamisa ngesimo somusi, kuyasetshenziswa, lobu ubuhlalu bukhula kakhulu, njenge-popcorn. LeziUbuhlalu obunwetshiwe be-polystyrenezifakwe ndawonye kuisikhundaUkwakha owokugcinaI-Eps Foamumkhiqizo. Amandla okulawula i-incekusanaNgesikhathiInqubo yokwandisaIvumela abakhiqizi ukuthi bayitholileUkusebenza kwama-EPSezidingweni ezithile, kungaba ukumelana nomthelela omkhulu noma ngaphezuluUkufakwa okushisayo. Luhambo oluhehayo kusuka ku-tinyubuhlalu be-polystyrenekusebenze kakhuluFoam Plastic.

2. Kuqala kanjani uhambo lwe-EPS Foam? Indima ye-polystyrene resin kanye nobuhlalu obuqinile.

KonkeInqubo Yokukhiqiza Ye-EPSiqala ngesisekeloimpahla eluhlaza: Styrere Monomer. Tyrereyi-hydrocarbon ewuketshezi, ngokuyinhloko ethathwe kusuka ku-petroleum ngokusebenzisadehydrogenation of ethylbenzene. LeliStyrere MonomerNgemuva kwalokho ubhekene nenqubo yamakhemikhali ebizwa nge-polymerization. Cabanga ngakho njengokuxhumanisa ama-paperclips amaningi amancane (Thetyrereama-monomers) ndawonye ukwakha amaketanga amade (ama-polymers). Umphumela wale polymerizationpolystyrene resin, okwakha isisekelo salokho okuzobaI-EPS. Lelipolystyrene resinkukhiqizwa ngendlela encane, ecacile,ubuhlalu obuqinile be-polystyrene, imvamisa ngaphansi kwesilinganiso esingu-3mm.

Leziubuhlalu obuqinile be-polystyreneiphuzu lokuqala leqiniso lokwenzaI-Eps Foam. Kodwa-ke, azinciphi njePolystyrene. Isithako esibalulekile sengezwa phakathi noma ngemuva kwenqubo ye-polymerization: aI-ejenti evuthayo. Okusetshenziswa kakhuluI-ejenti evuthayoISitshe lenenetha, i-hydrocarbon ewuketshezi ehlakazeka kulo lonke leliubuhlalu be-polystyrene. Itshe lenenethaikhethelwe iphuzu layo elibi elibilayo, elibalulekile engxenyeni ethi "ukwanda"Wanwebeka polystyrene. Kulesi sigaba, okuqukethwe kuvame ukubizwa ngokuthiI-PolySTrere enwebekayo. Lokhu ubuhlalu obuncane, obugcweleitshe lenenetha, bamba amandla okukhulisa kakhulu, ukubeka esiteji ukwakhiwa kweFoam engasindiIsakhiwo siyabona njengobaI-EPS.

Kubalulekile ukuqonda ukuthi ikhwalithi yalokhu okuqalaubuhlalu obuqinile be-polystyrenekanye nokufakwa okungaguquki kweI-ejenti evuthayozibalulekile ezicini zokugcina zeI-Eps Foam. Ukwehluka kungathintaincekusana, Isakhiwo Seseli, nokusebenza okuphelele. Yingakho abathengisi abahlonishwayo beI-PolySTrere enwebekayogcina izilawuli zekhwalithi eziqinile. YeUmkhiqizi we-EPSNjengathi, nangamabhizinisi afana neyakho, uMark, enomba ikhwalithi ephezuluimpahla eluhlazayisinyathelo sokuqala sokukhiqiza ikhwalithi ephezuluI-EPS yokugcinaimikhiqizo. Lesi sisekelo siqinisekisa ukuthi izigaba ezilandelayo zeUkukhiqizwa kwe-EPSingaqhubeka kahle futhi isivunefonyanezimpawu ezifiselekayo.

3. Uyini umlingo ngemuva kokunwetshwa? Ukwembulela inqubo ye-EPS yokunwetshwa kwangaphambili.

Ukuguqulwa okuvela ku-tinyubuhlalu obuqinile be-polystyreneku-fluffy,-lulapheleMaterial esiyaziyo njengobaI-Eps Foamkwenzeka ngesikhathi sesigaba esibucayi esibizwa ngokuthi ukwanda kwangaphambilini. Yilapho "inwetshiwe" phakathiWanwebeka polystyreneNgempela kuphila. Le khasiUbuhlalu obunwebekayo be-polystyrene, equketheitshe lenenethanjenge-I-ejenti evuthayo, adliwe umshini obizwa ngeUmshini we-EPS wangaphambili wandisa. Ngaphakathi kwalo mshini,Umusi uyisihluthuleloisithako. Lapho ubuhlalu buvezwa umusi, imvamisa emazingeni okushisa aphakathi kuka-80 ° C no-110 ° C, thepolystyrene resinithambisa. Ngasikhathi sinye, theitshe lenenethaNgaphakathi kobuhlalu ngakunye kwemidwebo, ukudala ingcindezi yangaphakathi ebangela ubuhlalu bandise kakhulu.

Ngalesi sikhathiInqubo yokwandisa, theUbuhlalu be-EPSingakhuphuka ngevolumu nge-50Izikhathi usayizi wazo wokuqala! Cabanga ngenhlamvu encane yesihlabathi ngokuzumayo ikhuphuka ibe ngosayizi wethanga elincane. Lokhu kwandiswa kudala isici esivaliwe-iselifonyaIsakhiwo seI-EPS. Izinga lokunwetshwa, ngakho-ke owokugcinaincekusanayeI-Eps Foam, ingalawulwa ngokunembile ngokulungiswa kwezinto ezinjengokucindezela kukamatelo, izinga lokushisa kanye nesikhathi sokuhlala ubuhlalu ku-pre-expander. ShonisaI-Density EPS(okusho ukuthi ukunwetshwa okuningi) kukhanya futhi kuvame ukusetshenziselwa ukufakwa noma ukugcwaliswa kwezekele, ngenkathi kuphezuluI-Density EPS(Ukunwetshwa okuncane) kunamandla futhi kungcono ukuthi izinhlelo zokusebenza ezidinga ubuqotho besakhiwo noma amandla aphezulu acindezelayo, anjengeukwahlukanisaamabhodi noma amabhlogo we-geofoam. -IsimanjeImishini ye-EPS Pre-Expandernikeza ukulawula okuqondile kulezi zinhlaka, ukuqinisekisa ukuguquguqukaincekusananekhwalithi yeUbuhlalu obunwetshiwe.

KanyeUbuhlalu be-EPSbafinyelele kufiselekayoincekusana, badedelwa abavela kwangaphambili. Ngalesi sikhathi, basafudumele, futhiitshe lenenethaIgesi elengele ukuthi ukwanda sekuqala ukushintshwa ngomoya kuqhathaniswa namaseli. Le khasiUbuhlalu obunwetshiwe be-polystyrenemanje zikhudlwana, zithambile, futhi zinokubukeka okumhlophe kwe-matte. Lesi sinyathelo sangaphambi kokunwebeka siyisisekelo kukhiqizaiwa-I-EPS, njengoba ichaza izakhiwo ezibonakalayo zenyama yeI-EPS yokugcinaumkhiqizo. Ukulawula Ngokucophelela lapha kubalulekile ukukhiqiza ikhwalithi ephezuluI-Eps Foamehlangabezana nezidingo ezithile zohlelo lokusebenza. Ukusebenza kahle nokunemba kwe-pre-expender kuthinta ngokuqondile ukusebenza kwezindleko kulo lonkeUkukhiqizwa kwe-EPSumugqa.

4. Kungani ukukhula kanye nesimo sokuvuthwa kubaluleke kakhulu ebuhlalu be-EPS?

Ngemuva kwesigaba sangaphambi kokunwebeka, okushaUbuhlalu obunwetshiwe be-polystyreneazilungele ngokushesha inqubo yokubumba. Badinga ukubhekana nesinyathelo esiphakathi esibizwa ngokuthi ukukhula noma isimo. Lokhu kungahle kubonakale njengesigaba sokungena, kepha kubaluleke kakhulu ekuqinisekiseni ukuqina kanye nekhwalithi yeI-EPS yokugcinaumkhiqizo. LaphoUbuhlalu be-EPSPhuma ku-Pre-Excander, afudumele, futhi isakhiwo sawo sangaphakathi sangaphakathi siqukethe ingxube yeitshe lenenethaumphunga nomusi. Njengoba bepholile, lokhu kuvumelana nalomphunga, ukudala i-vacuum engxenye ngaphakathi kwamaseli. Lokhu kwenza ubuhlalu bungazinzile futhi abalungele ukubumba okusheshayo.

Inqubo yokuvuthwa ifaka ukugcina lokhuUbuhlalu obunwetshiweKu-silos enkulu, evulekile, eyenziwe ngendwangu, isikhathi esingasukela emahoreni ambalwa kuya ezinsukwini ezimbalwa, kuya ngosayizi be-beard,incekusana, nezimo ezikhona. Ngalesi sikhathi, kancane kancane umoya uguqule amaseli weUbuhlalu be-EPS, esikhundleni esinqunyelweitshe lenenethanoSteam, futhi uqinise ingcindezi yangaphakathi. Le nqubo "yokuphefumula" ivumela ubuhlalu ukuze kufinyelelwe ukuqina okubucayi futhi kufinyelele ukulingana nomoya ozungezile. Iphinde ivumele noma iyiphi esalayoitshe lenenethaukuqeda okunye. Thina efektri yethu sivame ukusebenzisa iI-othomathikhi ye-eps silouhlelo lokuphatha lesi sigaba kahle. Ama-Silos avumela ukujikeleza komoya okufanele, okubalulekile ekuvuthweni okusebenzayo.

Ngaphandle kokuvuthwa okufanele, uma ubuhlalu bubunjwe kungekudala, umphumelaI-Eps Foamingahle ihlushwa yi-shrinkage noma i-arping ngemuva kokubumba, njengoba ingcindezi yangaphakathi ngaphakathi kwamaseli bekungeke zizinze. Ubuhlalu buthola amandla namandla okuqina ngesikhathi kulesi sikhathi sokulungisa, esibalulekile ekufezekiseni i-fusion enhle ngesikhathi esilandelayo sokubumba. Ubuhlalu obuvuthiwe ngokungafanele abungeke bufake kahle, okuholela ebuthakathakaI-EPS blocknoma umkhiqizo owakhiwe ngobuqotho obuhle kakhulu. Ngakho-ke, lesi sinyathelo esibonakala silula sokuvumelaUbuhlalu be-EPSphumula futhi uzinze ingxenye engaxoxiswanga yekhwalithi ephezuluUkukhiqiza ama-EPS. Kuqinisekisa ukuthiisikhundaizogcwaliswa ubuhlalu obukulungele ukudala okuqinile, okuzinzile futhi okunembile ngokweqinisoI-Eps Foamumkhiqizo.

5 Kuchazwa inqubo yokubumba.

KanyeUbuhlalu obunwetshiwe be-polystyrenebavuswe kahle futhi banesimo, balungele igxathu elilandelayo elibalulekileUkukhiqiza ama-EPS: Ukubumba. Yilapho okuxekethileUbuhlalu be-EPSziguqulwa zibe ziqinileAmabhulokhi e-EPS, amashidi, noma amajamo ayinkimbinkimbi ngokwezifiso, kuya ngomkhiqizo wokugcina oyifunayo. Inqubo yokubumba empeleni ifaka ukujabulisa umuntu ngamunyeUbuhlalu obunwetshiwendawonye usebenzisa umusi, ngaphakathi kwesikhala esivaliwe -isikhunda. Kunezinhlobo ezimbili zemishini yokubumba esetshenzisiwe:Vimba imishini yokubumbaNgokukhiqiza unxande omkhuluAmabhulokhi e-EPS, futhiImishini yokubumba yokwakhekaOkwakha amafomu athile athile, ajwayelekile, umkhiqizo.

IngomaneI-EPS blockukukhiqizwa, imishini efana neyethuUmshini we-eiqonde ePPS blockziyasetshenziswa. OkuvuthiweUbuhlalu be-EPSkudluliselwa ku-pneumisikhundaumgodi. Kanyeisikhundakugcwaliswa, kuye kwethulwa futhi. Ukushisa okuvela emsikeni kubangela ukwanda okuncane kobuhlalu futhi kuthambe izintambo zabo, kubavumele ukuba bahlangane ndawonye. Lokhu kwakha i-homogenous, evaliwe-iseliI-Eps Foamisakhiwo. Ngemuva kokuntshontsha,isikhundafuthi kwakhiwa okushaI-EPS blockzipholile, ngokuvamile ngokujikeleza kwamanzi ngokusebenzisa iziteshi kuisikhundaizindonga futhi kwesinye isikhathi ngokusebenzisa i-vacuum. I-vacuum ayigcini nje ngengculazi ekupholiseni kodwa futhi isiza ukususa umusi osele futhiitshe lenenetha, futhi isiza ekukhipheleni ibhlokhi kusuka kuisikhunda. Le khasiI-EPS ipholilekuze kube yilapho iqinile ngokwanele ukuba iphathwe.

Okwezimo ngokwezifiso, njengokufakwa kwamaphakeji, izigqoko zokuvikela izigqoko, noma izinto zokuhlobisa, aUmshini wokubumba wombala we-EPSuqashwe. Umgomo uyafana, kepha isikhunta siklanyelwe ngokwezifiso kokuthileukwakheka okufiswayo. Le mishini ivame ukuba nenkimbinkimbi kakhuluisikhundaI-geometries futhi ingafaka izici zemininingwane eyinkimbinkimbi. Umjikelezo wokugcwaliswa, ukubiyela, ukupholisa, kanye ne-ejection kulawulwa ngokucophelela ukuze uqinisekise ukuthiImikhiqizo eyenziwe nge-EPSHlangana nemininingwane eqondile yobukhulu futhi uguquguqukayoincekusananamandla. Ukusebenza kahle kweisikhundadesign, ikhwalithi yomusi, kanye nokunemba kohlelo lokulawula lomshini konke kuyizici ezibalulekile ekukhiqizeni ubumba obusezingeni eliphakemeI-Eps Foam. Lesi sigaba sibonisa ngempela ukuguquguquka kwe-I-EPS, njengoba kungenzeka kwakhiwa cishe noma yiniukwakheka okufiswayo.

6. Kwenzekani ngemuva kokubumba? Ukusika, ukunquma, nokuqeda imikhiqizo ye-EPS.

Ngemuva kweI-Eps Foamibunjwe ngempumelelo, kungaba enkuluAmabhulokhi e-EPSnoma ukwakheka okuthile, kuvame ukudinga ukucubungula okwengeziwe kube ngumkhiqizo wokugcina. Wezinto ezikhiqizwe kuUmshini wokubumba wombala we-EPS, izingxenye zingaphuma zisondele kakhulu esimweni sazo sokugcina, mhlawumbe zidinga kuphela ukungcola okuncane (ukususwa kwamanani amancane ento eyeqile). Kodwa-ke, kwabakhuluAmabhulokhi e-EPSkukhiqizwe ebhlokiniisikhunda, ukusika okukhulu nokunquma kuvame ukudingeka. Lawa mabhulokhi ayizindleko ezinkulu zeI-Eps Foamlokho kusebenza njengento eluhlaza yokukhiqiza amashidi, amabhodi, noma ukwakheka okwenziwe ngokwezifiso okusetshenziswe kuyoukwahlukanisa, ukupakishwa, nokunyeIzicelo zokwakha.

OmkhuluAmabhulokhi e-EPSzivame ukuhanjiswa endaweni yokusika. Lapha, ekhethekileImishini yokusika ye-EPSzisetshenziselwa ukusika amabhlogo abe ngamashidi obukhulu obuhlukahlukene noma ukusika kube kumaphrofayili ayinkimbinkimbi. Le mishini yokusika ivame ukusebenzisa uhlu lwezintambo ezishisayo. Izintambo zifudunyezwa ngogesi, futhi njengoba zidlula ku-I-Eps Foam, ancibilikisa ungqimba omncane we-thambile esandleni, ukuvumela ukusika okuhlanzekile, okuqondile ngaphandle kokukhiqiza uthuli oluningi.I-CNC (Ukulawulwa Kwezinombolo Zekhompyutha) Imishini yokusika ye-EPSnikeza ngokwengeziwe ngokunemba nokuguquguquka, okuvumela ama-2D ayinkimbinkimbi futhi kwesinye isikhathi amajamo we-3D abeusike futhi unqunywengokuya ngemiklamo yedijithali. Lobu buchwepheshe bubaluleke kakhulu ngokwakha ukufakwa kwangokwezifiso, ukubumba kobuciko, noma izibonakaliso kusukaI-Eps Foam. Amashidi akhiqizwa angabakulungiswe ngosayizi odingekayoNgezinhlelo ezithile, ezinjengezingaukwahlukanisaamaphaneli.

Ngaphezu kokusika, ezinye izinqubo zokuqeda zingasetshenziswa ngokuya ngokusetshenziswa kweI-EPSumkhiqizo. Ngokwesibonelo,I-Eps FoamIzindawo eziphansi zingavinjwa nezinye izinto ezinjenge-foil,-thambile esandleniAmafilimu, noma iphepha ukuthuthukisa izakhiwo ezinjenge-mignance ukumelana, ukucatshangelwa, noma ukuphrinta. KwabanyeUkupakishwa kokudlaIzicelo, kungenzeka ukugqoka noma ukwelashwa okuthize kungasetshenziswa. Imiphetho yokusikaI-EPSizingcezu zingahle zishelelezi noma zifakwe kufakwe. Ekugcineni, inhloso yale misebenzi yangemva kokubumba ukuguqula inqwabaI-Eps Foamnoma izingxenye ezibunjiweyo ezibunjiwe zibe yizimpahla eziqediwe ezihlangabezana nokucaciswa okuqondile komsebenzisi wokugcina, kungabaImboni yokupakisha nezokwakhanoma okunye ukusetshenziswa okukhethekile. Ukusingathwa okufanele nokuzisika kufanelekile ukugcina ubuqotho futhiUkusebenza kwama-EPS.

7. Ngabe i-Eps Foam ingavuselelwa kabusha? Ukuhlola ukukhiqizwa okusebenzayo kwe-EPS nokulawulwa kwemfucuza.

Umbuzo ojwayelekile ophakamayo, ikakhulukazi-thambile esandleni-Izinto zokwenziwa, kumayelana nokuvuselelwa kabusha. Ngakho-ke, kungabaI-Eps Foam isetshenziswe kabusha? Impendulo inguyeye u-Yebo!Wanwebeka polystyrenei-100% iyasebenza kabusha. Lesi isici esibalulekile seUkukhiqiza ama-EPSkanye nephrofayili yayo yezemvelo. Kunezindlela eziningana zokwenzaPhinda usebenzise kabusha i-EPS, ukusiza ukudabula kusuka ekulahlekelweni komhlaba futhi kulondoloze izinsiza. Le khasiI-EPS nayo isiza ukunciphisaUmthelela wezemvelo ngokusebenzisa-lulapheleimvelo (ukunciphisa ukuphuma kwezithuthi) futhi kuhamba phambiliukwahlukanisaizakhiwo (ukunciphisa ukusetshenziswa kwamandla ezakhiweni).Amandla amancane nokufakwa kwamanziziyadingeka ngenxa yayokhiqizakanjalo.

Indlela eyodwa evamile yeI-EPS Recyclingkubandakanya ukugaya noma ukunqamula okusetshenzisiweI-Eps Foam(Kokubili-abathengi basemuva kanye nezimboni) emuva ebuhlalu obuncane. LeziUbuhlalu obusetshenzisiwe be-EPSingaphinde ifakwe kabusha ku-Inqubo Yokukhiqizaukukhiqiza okushaI-EPSimikhiqizo. Isibonelo, zingahlanganiswa nentombi ntoUbuhlalu obunwebekayo be-polystyrenengaphambi kokunwetshwa kwangaphambili noma izigaba zokubumba. Amaphesenti wokuqukethwe okuvuselelwa kabusha angahluka ngokuya ngesicelo kanye nezici ezidingekayo zeI-EPS yokugcinaumkhiqizo. Enye indlela ifaka ukuhlangulisa okunobuningiI-Eps Foam. SelokhuI-EPScishe i-98% yomoya, ekhethekileImishini ye-EPS CompactNoma ukuncipha kunganciphisa kakhulu ivolumu yayo, okwenza kube nomnotho okwengeziwe ukuthutha ezindaweni zokuphinda usebenzise kabusha. Lezi zihlanganisiweAmabhulokhi e-EPSingahle incibilikiswe futhi iphindwe kabusha ukuze idaleI-Solid Polystyreneresin, engasetshenziswakhiqizaokuhlukahlukene okusha-thambile esandleniimikhiqizo, njengamafreyimu wesithombe, ama-hanger wejazi, noma okushaI-EPSimpahla eluhlaza.

-PhumelelayoUkuphathwa Kwemfucuzaukhiye wokuphumelelaI-Polystyrene Recycling. Lokhu kufaka ukusungulwa kwezinhlelo zokuqoqaI-EPSimfucuza, emithonjeni yezimboni (njengokuncishiswa kokusuka kuUmkhiqizi we-EPS) kanye namaphoyinti wokuphela kwabathengi (njengokupakishwa kusuka ku-elekthronikhi). Ukuqwashisa kanye nengqalasizinda kubalulekile. Njengomhlinzeki wemishini, sinikeza nezixazululo ezinjengeUmshini wokuphinda usebenzise kabusha umshini we-eps crusher + de-duster + uthuli, esiza amabhizinisi acubungule okwaboI-EPSSkrola kahle. Imboni isebenza ngokuqhubekayo ekwenzeni ngcono amanani okuvuselela kabusha kanye nokuthuthukisa izinhlelo ezintsha zeI-EPS eyenziwe kabusha. Amandla okwenzaPhinda usebenzise i-Eps Foamngempumelelo kwenza kube ukukhetha okuzinzile ngokwengeziwe uma kuqhathaniswa nezinye izinto eziningi, ikakhulukazi uma ubheka yonke impilo yayo kanye nokonga amandla okuhlinzeka ngaloukwahlukanisa. KufakaAmalangabi amalangabilapho kudingeka khona, njengokuthiImboni YokwakhaIzicelo zeUkumelana nomlilo, iphinde ilawulwe ngokucophelela nge-End-of-Life Recycling engqondweni.

8. Imiphi imishini ebalulekile ehilelekile emugqeni wanamuhla wokukhiqiza ama-EPS?

Ukusetha okusebenzayoUkukhiqizwa kwe-EPSumugqa udinga uchungechunge lwemishini ekhethekile, ngakunye ukudlala indima ebalulekile kuInqubo Yokukhiqiza. Njengomuntu obandakanyekileUmshini we-EPSUkukhiqiza iminyaka, ngingakutshela, uMark, ukuthi ikhwalithi nokuhlanganiswa kwalo mshini kube nomthelela ngqo kokukhipha kwakho, ukusebenza kahle, kanye nekhwalithi yakhoI-EPS yokugcinaimikhiqizo. Nansi i-Rundown yemishini eyisisekelo:

• Umshini we-EPS wangaphambili wandisa:Yilaphoimpahla eluhlaza (Ubuhlalu obunwebekayo be-polystyrene) Ithola okokuqalaInqubo yokwandisa. Isebenzisa umusi ukwandisa ubuhlalu kulokho okufunayoincekusana. Abakwa-Modern Per-extenders banikela ngokulawula okuqondile kokushisa, umusi, kanye nesilinganiso sokuphakela imiphumela engaguquki.
• Silos egugile:Ngemuva kokunwetshwa kwangaphambilini, TheUbuhlalu be-EPSkudingeka uvuthwe. Lawa ma-silos, avame ukwenziwa ngendwangu ukuvumela ukujikeleza komoya, gcina ubuhlalu isikhathi esidingekayo somuthi. AI-othomathikhi ye-eps siloIsistimu ingashintsha ukudluliselwa kanye nokuphathwa kobuhlalu.
• I-EPS block machine yokubumba:Lo mshini uthatha ubuhlalu obuvuthiwe futhi wabalimaza abe mkhuluAmabhulokhi e-EPS. Kubandakanya ukugcwalisa aisikhunda, eshisayo, ukupholisa, nokukhipha ibhulokhi. Izinketho zifaka imishini emile futhi evundlile, kanye nokushintshaisikhundaizinhlobo zokukhiqiza amabhlogo osayizi abahlukahlukene.
• Umshini wokubumba we-EPS:Ngokukhiqiza okwenziwe ngokwezifisoI-EPSImikhiqizo (e.g., Ukupakisha, izigqoko zokuvikela izigqoko), lo mshini usebenzisa isikhunta esithile. Inqubo iyefana nokuvimba ukubumba kepha iklanywe ngemiklamo eyinkimbinkimbi ngokwengeziwe.
• Umshini wokusika we-EPS:Ukucubungula omkhuluAmabhulokhi e-EPSKumashidi noma amaphrofayli wangokwezifiso, kusetshenziswa imishini ehlukahlukene yokusika. Lokhu kungahluka kusuka kuma-pauntion ashisayo we-wire-wire ukuze asebenze ngokugcweleImishini yokusika ye-CNC e-CNCOkwezimo eziyinkimbinkimbi. OkupheleleUmugqa ongcono wokuthengisa we-eps wokusikaungasebenzisa yonke inqubo kusuka kubhulokhi ukusika amashidi.
• Uhlelo lokuphinda usebenzise kabusha:Ukuphatha ukukhiqizwa kokukhiqiza kanye nokukhuthaza ukuqina, uhlelo lokuphinda lusebenze kabusha lubalulekile. Lokhu kungafaka ama-creathers (ukwehlaI-Eps Foam), ama-de-dres, kanye nama-compact noma imishini yokuncibilika ukuze anciphise i-I-EPSUkusingathwa okulula nokuphindiselwa.
• OUSISISI SSISINISISISISISISISISISHINI:Lokhu kufaka ama-boilers kaSteam (njengobaUmusi uyisihluthuleloUmthombo wamandla), ama-compressour e-air, imibhoshongo yokupholisa, kanye nokudlulisela amasistimu (ukuhambisa ubuhlalu namabhulokhi phakathi kwezigaba). AI-othomathikhi ye-EPS block conveyoringahambisa ukunyakaza kwamabhulokhi asindayo.

Ukutshala imali kwikhwalithi ephezulu, imishini ethembekile kubaluleke kakhulu. Izici ezifana namakhono ezenzakalelayo, ama-design wokonga amandla, izikhala ezisebenziseka kalula, futhi kwakhiwa okuqinile kufaka isandla kakhulu ekusebenzeni kahle nasezinzuzo zeUkukhiqiza ama-EPSukusebenza. Sigxile ekuhlinzekeni imishini enjalo, siqonde izimfuno zeUkukhiqiza kwanamuhla.

9. Siqinisekisa kanjani ikhwalithi ephezulu ekukhiqizeni i-Foam ye-EPS?

Ukuqinisekisa okungaguquki, okuphezuluUkusebenza kwe-eps foamImikhiqizo iyinto ebaluleke kakhulu kunoma yikuphi okudumezayoUmkhiqizi we-EPS. Lokhu kuzibophezela kwekhwalithi kuqala ngeimpahla eluhlazafuthi unweba kuzo zonke izigaba zeInqubo Yokukhiqiza Ye-EPS. Njengomhlinzeki wemishini, sigcizelela futhi izici kithiImishini ye-EPSLokho kunika amandla amakhasimende ethu, njengawe, uMarku, ukufeza izindinganiso ezisezingeni eliphakeme kakhulu.

Izindlela zokulawula ezisezingeni eliphakeme:

1. Ukuhlolwa okubonakalayo okuluhlaza:Inqubo iqala ngokuthola ikhwalithi ephezuluUbuhlalu obunwebekayo be-polystyrenekusuka kubahlinzeki abathembekile. Ngenayoimpahla eluhlazakufanele ihlolwe ukusatshalaliswa kosayizi be-bead,itshe lenenethaOkuqukethwe, nobumsulwa. Noma yikuphi ukuphambuka lapha kungathintaInqubo yokwandisanowokugcinaincekusanana-Isakhiwo SeseliyeI-Eps Foam.
2. Ukulawulwa kwangaphambi kokunwebeka:Ukulawulwa okuqondile kwesiteji sangaphambi kokunwetshwa kubalulekile. Lokhu kufaka ukuqapha kanye nokuguqula ingcindezi ye-Steam, izinga lokushisa, kanye nesikhathi sokuhlala ubuhlalu ukufeza ithagethiincekusanayeUbuhlalu obunwetshiwenjalo. Abakwa-Modern Per-extenders banezinhlelo zokulawula eziyinkimbinkimbi ukuze zilondoloze lezi zinhlaka ngaphakathi kokubekezelelana okuqinile. Amasheke ajwayelekile obuhlaluincekusanazenziwa.
3. Ukuqapha Inqubo Yokuvuthwa:Ukuqinisekisa isikhathi nemibandela eyanele yokuvuthwa kanye nemibandela (i-aeration efanelekile kuma-sils) ibalulekile ekuqineni kwe-beaden kanye ne-fusion elandelayo.
4. Amapharamitha Enqubo Yokubumba:Ngesikhathi sokubumba (kubo bobabiliI-EPS blockFuthi ukwakheka kokubumba), izici ezinjengengcindezi yomusi nobude, isikhathi sokupholisa, kanye nesicelo se-vacuum kumele balawulwe ngokucophelela. Lokhu kuqinisekisa ukuhlanganiswa okuphelele kweUbuhlalu be-EPS, ukunemba kobukhulu bengxenye ebunjiwe, kanye nokuqeda okuhle komhlaba. Izinga lokushisa langaphakathi leisikhundakanyeI-EPS ipholilengesilinganiso esilawulwayo.
5. Amasheke anobukhulu obukhulu kanye nama-density:Ngemuva kokubumba nokusika, theI-EPS yokugcinaImikhiqizo ihlolwe njalo ubukhulu,incekusana, nokubukeka. Ingomaneukwahlukanisaimikhiqizo,Ukufakwa okushisayoIzakhiwo (inani le-R) lingahlolwa. Ngokupakisha, amandla acindezelayo kanye namakhono okukhishwa ashubile kubalulekile.
6. Ukulungiswa komshini nokulinganisa:Ukulungiswa njalo kanye nokulinganisa kwakho konkeImishini ye-EPS(Abakwa-Phambili kwangaphambili, imishini yokubumba, imigqa yokusika) kubalulekile ukuze kuqinisekiswe ukuthi basebenza kahle futhi ngokunembile. Lokhu kuvimbela amaphutha nokungahambelani kuKukhiqizwa ama-EPS.
7. Ukuhlolwa Kwezakhiwo Ezibonakalayo:Kuya ngohlelo lokusebenza, amasampula aI-Eps Foamingahle ihlolwe izivivinyo ezahlukene zomzimba, njengamandla acindezelayo, amandla aguqukayo, ukumuncwa kwamanzi, kanyeUkumelana nomlilo(ikakhulukazi umaAmalangabi amalangabikufakiweIzicelo zokwakha).
8. Ukulandelela:Ukusebenzisa uhlelo ukulandelela ama-batches weimpahla eluhlazaUkungena kwimikhiqizo eqediwe kungasiza ekuboneni nasekuxazululeni noma yiziphi izingqinamba zekhwalithi ngokushesha.

Ngokugxila kulezi zinto zokulawula ezisezingeni eliphakeme, kusuka kuubuhlalu obuqinile be-polystyrenekukulungiswe ngosayizi odingekayoumkhiqizo wokugcina, abakhiqizi bangaqinisekisa ukuthi aboI-Eps Foamihlangabezana nezidingo ezifunwayo zezimboni ezahlukahlukene, kufaka phakathiImboni yokupakisha nezokwakha.

10. Kungani uhlanganyele nomenzi wemishini ye-EPS ofanele ubalulekile ngempumelelo yakho?

UMark, njengomnikazi webhizinisi efunakhiqiza i-polystyrene enwetshiwe, ukukhetha umphakeli wemishini eyiyo kungenye yezinqumo ezibucayi kakhulu ozozenza. Akukona nje ukuthenga ucezu lwemishini; Kumayelana nokubambisana ukubambisana okungathinta kakhulu ukusebenza kwakho kahle, ikhwalithi yomkhiqizo, kanye nenzuzo yesikhathi eside. Njenge-Umshini we-EPSUmnikazi wefekthri uqobo, ngizibonele mathupha ukuthi imishini efanelekile kanjani nokusekelwa kungaguqula iUkukhiqizwa kwe-EPSindawo.

Okokuqala, kuyadumazaUmkhiqizi wemishini we-EPSizonikela ngemishini esezingeni eliphakeme, ethembekile. Lokhu kusho imishini eyakhelwe kahle, ifaka ubuchwepheshe besimanje bokulawula okuqondile (njengeUmshini we-EPS wangaphambili wandisanomaI-EPS block umshini wokubumba), futhi yenzelwe ukusebenza kahle kwamandla. Imishini ethembekile inciphisa isikhathi sokuphumula, iphuzu elikhulu lobuhlungu, futhi liqinisekise ukuphuma okungaguquki. Cabanga lonke inqubo: Ukusuka ekuphatheniubuhlalu obuqinile be-polystyrenelaphoI-EPS ipholilefuthi usike. Zonke izinyathelo zidinga ukusebenza kahle. Siyakwazi lokhoI-EPS iyisibani esilulaimpahla, kepha imishini kuyakhiqizaKudinga ukuba semsebenzini osindayo futhi kuthembeke.

Okwesibili, funa umphakeli onikeza ukwesekwa okuphelele. Lokhu kufaka usizo lokufaka, ukuqeqeshwa opharetha, kanye, ikakhulukazi, ukuphendula ngemuva kokuthengisa. Enye yezinkinga zakho ezibalulekile, umaki, ukutholakala kwezingxenye ezisele kanye nokuxhaswa kwezobuchwepheshe. Umlingani omuhle uzoba nesitoko esifanelekile se-Spares kanye nethimba lobuchwepheshe elinolwazi lokukusiza ukuxazulula izinkinga ngokushesha, ukunciphisa ukuphazamiseka kokukhiqiza. Ukuxhumana okusebenzayo, elinye iphuzu lobuhlungu okungenzeka ukuthi uhlangabezane nabo, kufanele kube okubaluleke kakhulu kumhlinzeki wakho. Ngaphezu kwalokho, umenzi onolwazi anganikeza ukubheka okubalulekile ekwakheni kwakhoInqubo Yokukhiqiza Ye-EPS, kusuka ekukhetheni uhlobo olufanele lweI-PolySTrere enwebekayokuzilungiselelo zomshini wokuhlekisa okuhle ngokuqondileImikhiqizo eyenziwe nge-EPS. Bangakuqondisa futhi ekuqinisekisweni (okufana nokumakwa kwe-CE) nezici zokuphepha, ukuqinisekisa ukusebenza kwakho kuhlangana namazinga aphesheya. Lolu hlobo lokubambisana ludlula ngalapho kusebenza okulula; iba ngumzamo wokubambisana wokuqinisekisa impumelelo yakho kuI-Eps Foamimboni.

Ukubekezela okusemqoka ukukhumbula:

• I-EPS (yanwetshwa i-polystyrere)kuyinto eguquguqukayo,Ipulasitiki Engasindi Foamyenziwe kusukaI-Polystyrere Resin Ubuhlaluequkethe aI-ejenti evuthayothandaitshe lenenetha.
• Le khasiInqubo Yokukhiqizakubandakanya ukwanda kwangaphambili (laphoubuhlalu be-polystyreneNweba kuze kube izikhathi ezingama-50 usebenzisa umusi), ukukhula, bese ubumba ungeneAmabhulokhi e-EPSnoma ukwakheka ngokwezifiso.
• Imishini esemqoka ifaka ama-matter ande, ama-silos, block kanye nemishini yokubumba yokwakheka, futhiImishini yokusika ye-EPS.
• Ukulawulwa kwekhwalithi kubalulekile ngazo zonke izigaba, kusukaimpahla eluhlazaukuhlolwa kokuhlolwa komkhiqizo wokugcina, ukuqinisekisa ukuthi ufisaincekusanana-Ukusebenza kwama-EPS.
• I-Eps Foami-100% iphinde isebenze kabusha, futhiUkuphathwa Kwemfucuzaphakathi kwa-I-Polystyrene Recyclingisici esibalulekile sokuzinzaUkukhiqiza ama-EPS.
• Ukukhetha umenzi wemishini othembekile onikezela ngemishini yekhwalithi kanye nokusekelwa okuqinile ngemuva kokuthengisa kubalulekile ukusebenza kahle nokuphumelela kuI-EPSimboni.
• I-EPSISKusetshenziswe Kakhuluekupakisheni (kweIzinto ezintekentekena-Ukupakishwa kokudla),ukwahlukanisa(ngobaUkufakwa okushisayokuImboni Yokwakha), nezinye izinhlelo eziningi ezikhona ngenxa yayo-lulaphele, ukwethuka, kanye nokufaka izakhiwo.