Umhlahlandlela wokugcina wokusika okushisayo kwe-foam foam: Ukuthola ucingo oluphelele lokuncishiswa kwamagwebu angenaphutha

Ukusika okushisayo kwe-foam foam kuyindlela ethokozisayo futhi esebenza kahle kakhulu yokubumba i-polystyrenerererenerenerenerene (eps), i-polystyrererererererererererererererere (XPS), kanye ne-polypropylene (EPP)fonya. Ukuthi uyi-hobbyistist crafiting eyinkimbinkimbi yendiza eyinkimbinkimbi ye-RCiphikoImiklamo noma uchwepheshe wezimboni njengoMark Thompson owengamele ukukhiqizwa okuphezulu kokupakisha nokufakwa, ukuqonda ama-nuances alobu buchwepheshe kubalulekile. Lo mbhalo uzokwehla ngokujulile enhliziyweni yeKhipha ku-hot feaam cutter: Theuwayauqobo. Sizohlola ukuthi kungani kwesokudlaUkusika ucingoakuyona nje ingxenye, kepha isici esibucayi sokufeza ukunemba, ukusebenza kahle, kanye nokusebenza kwezindleko kweyakhoukusikwa kwe-foamUkusebenza. Kwabanikazi babanikazi bamabhizinisi kanye nezikhulu zokuthengwa kwempahla, ngazi le mininingwane kungathinta kakhulu umugqa wakho ophansi ngokuqinisekisa ukusebenza komshini onokwethenjelwa kanye nokukhipha okuphezulu. Njengomenzi onolwazi weImishini ye-EPS ne-EPPE-China, mina, allen, ngifuna ukwaba ukuqonda okungakusiza wenze izinqumo ezinolwazi futhi ugweme izingibe ezivamile. Lo mhlahlandlela kufanelekile wokufunda ngoba uzokuhlomisa ngolwazi lokukhetha okungcono kakhuluucingo lwe-hot wire foam, yenza kwakhoumsiki ukubeka isikhathi, futhi ekugcineni, ukuthuthukisa okwakhofonyaimikhiqizo.

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Cabanga ngommese ofudumele odla ngokushelela ngebhulokhi lebhotela.Ukusika okushisayo kwe-foam foamIsebenza ngesimiso esifanayo, kepha ngesayensi ethe xaxa nokunemba! Esikhundleni sommese, le ndlela isebenzisa umncane, ufudumele kagesiuwayakwa-ncibilikisaindlela yayo ngezinhlobo ezahlukahlukene zefonya, enjenge-EPS (yanwetshwa i-polystyrerere), ama-xps (extrudy polystyrere), ne-EPP (i-polypropylene). Le khasiuwayakuvame ukwenziwa nge-alloy ekhethekile, evame kakhuluwichrome wire, enobuntu obukhulu kagesi. Lapho ugesi kagesi edlula kulokhuuwaya, itimishiniphezulu - kufana nento yokushisa ku-toaster.

Leliukushisailawulwa ngokunembile. Njenge-ucingo olushisayouthintana nefonya, akwenzi ngokomzimbaukusikangomqondo wendabuko we-saw. Esikhundleni salokho, incibilikisa indlela emncane kakhulu, nomauhlobo, ngokusebenzisa okuqukethwe. Lokhu kuphumela ekubushelelezi kakhulu futhi okunembileukusikaingaphezulu, imvamisa ngothuli oluncane noma imfucumfucu eqhathaniswa nezindlela zokusika ezenziwa ngomshini. Le khasifonyaempeleni kuhlobise noma kuncibilike ngaphambi nje kweuwaya. Le ndlela ivumela ukwakheka okuyinkimbinkimbi kanye nemikhuba eyinkimbinkimbi ukubaukusikaNgokunemba okumangazayo, okwenza ukuba kubaluleke kakhulu ezimbonini ezisukela emaphaketheni nasekwakhiweni kwe-aerospace nezobuciko. Ukusebenza kweukusikakuya ngokudlala ngokulinganayo kweuwayalokushisa,uwayaukungezwani, kanye nejubane laphouwayanomafonyaVimba ukunyakaza.

Efektri yethu eChina, lapho sisebenza khona ekwakheni uhla olubanziImishini ye-EPS efana nomshini wokusika we-EPS, sikubonele mathupha ukuthi kubaluleke kanjani ukuqondwa kahleUkusika okushisayo kwe-foam foaminqubo iwukuthi. Inqubo ingabaumsebenzi wezandla, lapho opharetha beqondisa khonafonyanomaKhipha ku-hot feaam cutter, noma kungasebenza ngokugcweleImishini ye-CNC (Ukulawulwa Kwezinombolo Zekhompyutha). Lezi zinhlelo ezenzakalelayo zingalandela imiklamo eyinkimbinkimbi yedijithali, ivumela ukuphindeka futhi okuningiliziwe kakhuluukusikwa kwe-foamimikhiqizo. Le khasiubuqhwagainikezweuwayakumele ilawulwe ngokucophelela ukufeza izinga lokushisa elifanele lohlobo oluthile nobunzima befonyaokukhonaukusika. Kancane kakhuluubuqhwaga, nouwayaizohudula noma i-stall; ngokweqile, futhi kungancibilika kakhulu indlela noma ngisho nokuhlwithauwaya.

2. Kungani ukukhethwa kocingo kubaluleke kakhulu ekusebenzeni kwakho kokusika kwe-wire foam

Le khasiuwayaphakathi kuKhipha ku-hot feaam cutterkungahle kubonakale njengengxenye encane, kepha indima yayo iyinto ebaluleke impela. Cabanga ngakho njengonqenqemeni lwethuluzi elikhetheke kakhulu. KwesokudlaUhlobo lwe-Wirekanye nokucaciswa kwathinta ngqo ikhwalithi yeukusikwa kwe-foam, ijubane lokusebenza, isikhathi sokuphila seuwayauqobo, kanye nokuphepha kwenqubo. Ukukhetha okungafaneleuwayakungaholela ezinkingeni eziningi, kufaka phakathi ukusikeka okunolaka noma okungalingani, ukuncibilika ngokweqile, isivinini sokusika kancane, njalouwayaukuqhekeka, nemiphumela engavumelani. Kumabhizinisi, lokhu kuhumusha ukuchitha izinto ezibonakalayo, ukubambezeleka kokukhiqiza, kanye nedumela elilimazayo - ukukhathazeka okugcina izikhulu zokuthengwa kwethempeli njengoMark Thompson ezinzwaneni zabo.

Enye yezizathu eziyinhlokouwayaUkukhetha kubalulekile kakhulu amandla awoukushisaPhakamisa ngokungaguquki futhi ulondoloze lokhoukushisakanye nobude bayo bonke. -Ahlukileuwayaizinto zokwakha namadayimitha (nomainto yokulinganisa) banokumelana nogesi okuhlukahlukene kanye nezakhiwo ezishisayo. Auwayalokho akunjaloukushisangokulinganayo kuzokhiqiza ukungahambelaniukusika, ngezingxenye ezithile zefonyaukuncibilika ngaphezu kwabanye. Ngaphezu kwalokho, theuwayakumele uqine ngokwanele ukubanjwa ngaphansi kwengxabano (kaningi kuukuthobaUhlaka olunjengaleumsebenzi wezandlaabasiki noma uhlelo lwe-gantry lwe-CNCAma-Foam cutters) ngaphandle kokulimaza ngokweqile noma ukwephula lapho kuthola-fudumele. Izinto eziningiNweba ngokushisa, kuhle kakhuluUkusika ucingoidinga ukuphatha lezi zingcindezi ezishisayo.

Ngaphezu kwalokho,ibanga elinquma phakathi ububanzi besingeleziyeuwayakuthintauhlobo- Ububanzi bezinto ezisusiwe ngesikhathiukusika. Omncaneuwayangokuvamile kukhiqiza inhlawulouhlobo, okufiseleka ngemiklamo eyinkimbinkimbi futhi kunciphise imfucuza yezinto ezibonakalayo. Noma kunjalo, mncaneuwayafuthi ibucayi futhi ingadinga okuncaneubuqhwaga. Ngakolunye uhlangothi, ubukhuluuwayakunamandla amakhulu futhi kungaphatha ukusika okunolaka noma ukunciphaamagwebu, kepha kuzodala ububanziuhlobo. Okuqukethwe kwe-ucingo lwe-hot wire foamfuthi inquma ukumelana kwayo ku-oxidation atUkushisa okuphezulunokuqina kwayo okuphelele. Usebenzisa auwayaAyenzelwe le njongo, njengokujwayelekilewire wire, kungaholela ekunciphiseni okusheshayo kanye nokusebenza kabi. Ngakho-ke, isikhathi sokutshala imali ekuqondeni nasekukhethe okulungileuwayaukutshalwa kwemali kwikhwalithi kanye nokusebenza kwakho konkeUkusika foamukusebenza.

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Lapho abantu bekhuluma ngeucingo lusetshenziselwa ukusika i-foamphakathi kuUmsiki we-Hot Wire, zivame ukubhekiselawichrome wire. I-Nichrome, i-alloy ngokujwayelekile yakhiwa nge-nickel ne-chromium (imvamisa cishe ngo-80% nickel kanye nama-20% chromium, ngakho-keNicr), ingabe uPhakathi ongenakuphikiswa kulo mkhakha wezizathu eziningana eziphoqayo. Izakhiwo zayo zenza kube njalo-fanelengezimfuno zeUkusika okushisayo kwe-foam foam.

Inzuzo enkulu yewichrome wireukumelana kwayo okuphezulu kukagesi. Lokhu kusho ukuthi kumelana nokugeleza kweugesi, futhi lokhu kumelana kuyabangela ukubaukushisaPhezu kwempumelelo lapho kudlula okwamanje. Ngokubalulekile,wichrome wirefuthi unendawo ephezulu yokuncibilika kanye nokuphikiswa okuhle kwe-oxidation atUkushisa okuphezulu. Laphouwayakushisa okubomvu, kuvezwa umoya-mpilo emoyeni. Izinto ezisetshenziswayo zivame ukwehla ngokushesha futhi ziphule.Wichrome wireKodwa-ke, kwakha ungqimba oluvikelayo lwe-chromium oxide ebusweni bawo lapho kufudumeza, okuvimbela ezinye i-oxidation futhi kunwebe kakhulu impilo yayo yokusebenza. Lokhu kuqina kuyisici esibalulekile sokusebenza okungaguquki, ikakhulukazi kumasethingi embonini usebenzisa imishini eqinile efana neyethuI-othomathikhi ye-EPS block conveyorizinhlelo eziphakelayofonyaamabhlogo wokusika okuqhubekayo.

Esinye isimilo esibucayi sewasebenzisa ucingo lwe-nichromephakathi kwa-Ama-Foam cuttersi-coeffied ephansi yokushisa ephansi yokumelana. Lokhu kusho ukuthi ukumelana kwaso akuguquki kakhulu njengoba izinga lokushisa lishintsha, okuholela ekufudumaleni okuzinzile nokubikezelwa. Lokhu kuzinza kubalulekile ukuze uzuze ngokungaguquguqukiukusikaikhwalithi ngokusebenzisa ubukhulu obuhlukile kanye nobunzima befonya. Ngaphezu kwalokho,wichrome wireinamandla amahle ngisho nalapho eshisayo, avumela ukuthi kuqhutshwe phansi ekusikeniukuthobanoma uhlaka lwe-CNC ngaphandle kokugcoba ngokweqile noma ukwelula, okubalulekile ukuze kugcinwe ukunemba kokusika. Ikhono layonwebaFuthi inkontileka enezinguquko zokushisa ngaphandle kokulahlekelwa ubuqotho bayo nayo inomthelela ekufeni kwayo. Lezi zindawo ezihlanganisiwe zenzawichrome wireukuhambelaUhlobo lwe-WireiningiUkusika okushisayo kwe-foam foamIzicelo, kusuka kokululaiguguamaphrojekthi emisebenzini eyinkimbinkimbi yezimboni.

4. Unamandla kanjani ucingo lwakho olushisayo ngempumelelo ukusika igwebu?

Ukuhlinzeka inani elifanele leubuqhwagaKwakhoucingo olushisayokubalulekile ngempumeleloUkusika foam. Ibhalansi ebucayi: okuncane kakhuluubuqhwaga, nouwayangeke ishiswe ngokwanelencibilikisale khasifonyangempumelelo, okuholela ekuhambeni kancane, okuhlanganisiweukusikanoma i-stalling. Kakhuluubuqhwaga, nouwayaingafaka ngokweqile, kungenzeka ukuncibilika kakhulu auhlobokufonya, buthaka noma uhlwithauwaya, noma ukudala intuthu eyeqile. Umgomo ukufezekisa auwayaizinga lokushisa lelo hlazo futhi ngokushesha idonsafonyangamandla amancane okuxhumana.

Le khasiukunikezwa kwamandla kagesiOkweKhipha ku-hot feaam cutterimvamisa ihlinzeka ngokuphansiamandla kagesiKepha okuphezulu kwamanje (ampa). Lokhu kungenxa yokuthi ukumelana kweUkusika ucingo(ikakhulukazi ubude obufushane bewichrome wire) kuphansi impela. Ngokusho komthetho kaHomm (Voltage = Ukumelana kwamanje kwe-X), ukuthola okubalulekile kwamanje (okukhiqiza i-ukushisa) Ngokumelana okuphansi, awudingi phezulu kakhuluamandla kagesi. -Jwayelekileukunikezwa kwamandla kagesiImithombo ifaka:

• Abaguqukayo abaguqukayo (abaguqukayo):Lokhu kuvumela okunembileamandla kagesiukulawula, ukukunikeza ukulungiswa kokushisa okuhle kweucingo olushisayo.
• Izinsizakalo Zobunzi be-DC ezinikezelwe:Iningi lanamuhlaAma-Foam cutters, ikakhulukaziImishini ye-CNC, sebenzisa i-DC elawulwayoubuqhwagaIzinto ezinikela ezinzile futhi zikwazi ukuguquguqukaokukhishwayo.
• Amashaja webhethri:Kwamanye ama-DIY noma ama-setups aphathekayo, imoto yamanjeIshaja yebhethrikungenzeka kuguqulwe, yize kudingeka ukulawula ngokucophelela.
• Amabhethri:Kokuncane, ukuphathwa ngesandlaAma-Hot Wire Wirenoma ukusetshenziswa kwensimu, amabhethri aqashelwa kabusha (njengamabhethri e-lipo asetshenziswa ngaphakathiRcUkuzilibazisa) kungabaUmthombo Wamandla, kodwa eyaboikhonokumele ifaneuwaya'okudingekayo.

Inani leubuqhwagaokudingekayo kuzodingekaenqikaEzicini eziningana:

1. Ubude bentambo:Izintambo ezinde zinokumelana okuningi futhi zidinga okuningiubuqhwaga(noma ngaphezuluamandla kagesiOkwamanje okufanayo) ukufinyelela izinga lokushisa elifanayo.
2. Ububanzi be-Wire (Gauge):Izintambo ezinkulu zinokumelana okuphansi ubude beyunithi ngayinye futhi ngokuvamile zidinga okwamanjeukushisaphezulu.
3. Izinto zocingo:Izinto ezahlukahlukene zinokumelana okuhlukile.
4. Thayipha kanye nobude begwebu le-Foam:Incekuamagwebudinga okuningiukushisakwa-ukusikangokucophelela.
5. Isivinini sokusika:Isivinini sokusika ngokushesha sidingauwayaukulethaukushisangokushesha okukhulu.

Kubalulekile ukuba neukunikezwa kwamandla kagesilokho kukuvumela ukuthi uguquleokukhishwa kwamandla. OkunempiloAma-Foam ashisayo we-Foamwoza nokwakhelwe ngaphakathi, ukuguquguqukaubuqhwagaIzilawuli. Kuma-DIY ukusetha, kubalulekile ku-balanoma uvivinya ngokucophelela ukutholaamandla afaneleIzilungiselelo. Ukuqala ngephansiubuqhwagafuthi kancane kancane waya wayiya kuze kube yilapho ufinyelela ihlanzekile, busheleleziukusikakuwumkhuba omuhle.

I-5. Ukuhlobisa i-wire gauge (AWG): Ngabe ububanzi buthinta kanjani ukusikwa kwakho kwegwebu?

Wire gauge, kuvame ukuvezwa ku-American Wire Gauge (AWG), kubhekiswa kuibanga elinquma phakathi ububanzi besingelezinomaukujiyayeuwaya. Kuyipharamitha ebucayi ngaphakathiUkusika okushisayo kwe-foam foamNgoba ithonya ngqo izici zenqubo yokusika, kufaka phakathiuhloboUbubanzi, TheubuqhwagaIzidingo, kanyeuwayaAmandla kanye nokuphila. -ZwayoKathathukubalulekile ekukhetheni okulungilewichrome wireNgesicelo sakho esithile. Into ebalulekile okufanele uyikhumbule nge-AWG ukuthi kungukubala okuncane:-phakemeInombolo ye-AWG, Thencamashile khasiuwaya.

Omncaneuwaya(Ephakeme AWG, E.G., 26-30 AWG noma cishe ngo-0.25-0.40m ibanga elinquma phakathi ububanzi besingelezi) kuzokhiqiza incaneuhlobo. Lokhu kufiseleka kakhulu lapho usika amacebo ayinkimbinkimbi, ukudala okuningiliziwefonyaukubhala, noma lapho imfucuza yezinto ezibonakalayo kudinga ukuncishiswa. Ncamashiizintambona-ukushisaphezulu ngokushesha futhi kudinga okuncaneubuqhwaga(Okwamanje) ukufinyelela izinga lokushisa. Kodwa-ke, zintekenteke ngokwengeziwe, zithambekele ekuphuleni uma kusetshenziswa ukungezwani okuningi noma uma zingena kufonya, futhi kungenzeka bangalungeli mnene kakhuluamagwebunoma isivinini sokusika ngokushesha.

Ngakolunye uhlangothi, ubukhuluuwaya(engezansi kwe-awg, e.g., 18-24 AWG noma cishe ngo-0.50-1.00m ibanga elinquma phakathi ububanzi besingelezi) Kwakha ububanziuhlobo. Ngenkathi lokhu kungahle kube yinto elungele imininingwane emihle, ubukhuluizintamboziqinile futhi ziqinile. Bangamelana nengxabano ephezulu, mancane amathuba okuthi baphule, futhi bangaphatha isivinini esiphezulu sokusika kanye ne-denseramagwebungempumelelo. Kodwa-ke, badinga kakhulu kakhuluubuqhwaga(I-Amperage Ephakeme) Ukufinyelela amazinga okushisa adingekayo ngenxa yokumelana kwawo okuphansi ubude nobuningi obukhuluukushisa. Ukukhethwa kweama-wire diametersekugcineni kufaka phakathi ukuhweba okuphakathi kokunemba (ukunciphauwaya) nokuqina / isivinini (mkhuluuwaya). Ngezinhloso ezijwayelekileUkusika foam, maphakathi nobubanziinto yokulinganisaiwa-wichrome wirekuvame ukuhlinzeka ngebhalansi enhle.

I-6

Laphowichrome wirekungukuthi okuvelele futhi okujwayelekile okuthandwayoUhlobo lwe-wireiningiUkusika okushisayo kwe-foam foamImisebenzi ngenxa yokulinganisela kwayo okuhle kwezindawo, kunezimo lapho ezinyeuwayaIzinto ezisetshenziswayo zingabhekwa noma ziye zahlolwa. Kodwa-ke, kubalulekile ukuqaphela ukuthi lezi zinye izindlela zivame ukuza nokuhweba-offs ekusebenzeni, ukuqina, noma ukulula ukusetshenziswa ngokuqhathaniswawichrome wire.

Enye indlela ehlukile kwesinye isikhathi eshiwowire wire, kufaka phakathi ama-stainlesswire wirenoma ngishoupiyano wire. Wire wireitholakala kalula futhi ayibizi kakhulu. Kodwa-ke, izinhlobo eziningi zewire wireube nokumelana kukagesi okuphansi kunewichrome wire, okusho ukuthi bafuna ama-currents aphezulu kakhulu ukufeza izinga lokushisa elifanayo lokusika. Lokhu kungabeka ubunzima kuukunikezwa kwamandla kagesi. Ngokusobala ngokuhlolisisa, okujwayelekilewire wireoxidizes ngokushesha okukhulu emazingeni okushisa adingekayoUkusika foam. Le oxidation iholela endaweni enolaka, ukufudumeza okungahambisani, kanye nesikhathi esifushane kakhuluuwaya. Izoba brittle bese ihlukana ngokushesha. Ngenkathi ungenamkhawuloinsimbiinikeza ukumelana okungcono kokugqwala kunekhabhoni ebonakalayoinsimbi, ngokuvamile akuhambelani nokuphikiswa okuphezulu kwe-oxidation kanye nokusebenza okuphelele kwewichrome wirekulolu hlelo lokusebenza oluthile.Upiyano wire, Yaziwa ngamandla ayo aphezulu, ingahle iqine, kepha ibhekana nezinkinga ezifanayo ngezakhiwo zikagesi kanye ne-oxidation lapho kufuthelwa ukusikwa.

Okunye okubonakalayo ngezikhathi ezithile kuhlolwe i-kanthaluwaya, iron-chromium-aluminium (fecalral) alloy. UKanthal uhlanganyela ukufana okuthile ngenichrome, njengokumelana okuphezulu nokumelana ne-oxidation enhle ku-Ukushisa okuphezulu, futhi ivame ukusetshenziswa ezintweni zokushisa. Kungaba ngenye indlela ebonakalayo yeUkusika okushisayo kwe-foam foam. Abanye abasebenzisi babika uKanthaluwayaingahle ibe yi-brittle ukwedlulanichromeemazingeni okushisa aphezulu kakhulu noma ngemuva kokusetshenziswa isikhathi eside. Ukukhetha phakathinichromeFuthi i-kanthal kwesinye isikhathi ingehla ekutholakaleni, ukwakheka kwe-alloy ethile, nezindleko. Abanye abakhethekileUkusika ucingonjenge-titaniumuwayaingahle isetshenziswe ezinhlelweni ze-niche, kepha iningi elikhulufonyaukusika, kusuka ku-hobbyistIzimpiko ze-RC Airplaneekukhiqizweni kwezimboni ngemishini efana neyethuUmshini wokusika we-CNC, wichrome wireihlala iyindinganiso yezimboni ngenxa yokwethenjwa kwayo kanye nokusebenza kwezindleko. Ukuzama okunyeizintambothandaI-Welding Wirengokuvamile ayinconywa njengoba ayenzelwe ukufudumala okuqhubekayo, okulawulwa okulawulwayo okudingekayo ukuze kucacelweUkusika foam.

7. Iziphi izindlela zokuphepha okufanele uhlale zikubona lapho usebenzisa umsiki we-foam oshisayo?

Isebenza aKhipha ku-hot feaam cutterkubandakanya ukusebenza ngeukushisana-ugesi, ngakho-ke ukuphepha kufanele kube yinto ebaluleke kakhulu yakho. Ngenkathiamandla kagesiokusetshenzisiwe kuvame ukwehla, okukhona njengamanje kungaba phezulu, kanyeucingo olushisayongokwayo kubeka engcupheni yokushiswa. Ngokwengeziwe, ukuncibilikafonyaingakhipha intuthu, ngakho-ke izindlela zokuphepha ezifanele zibalulekile.

Izindlela zokuphepha ezibalulekile:

• Ukuphefumula:Sebenzisa njalo aKhipha ku-hot feaam cutterendaweni enomoya omuhle. Ama-plastitics ancibilikayo afana ne-polystyrene angakhipha ama-fumes (e.g., Styrene Monomer) engaba yingozi noma ayingozi uma kufakwa ngaphansi kokugxila okuphezulu. Usebenzisa i-extractor ye-fume noma ukusebenza eduze kwewindi elivulekile noma fan eqeda amandla kunconywa kakhulu. Ukusetha kwezimboni, izinhlelo zomoya wokuzinikezela ziwukuthi kumele.
• Ukuvimbela Ukuvimbela:Le khasiucingo olushisayoIshisa kakhulu, noma ngabe ingakhanyisi. Ungalokothi uthinteuwayaLaphoubuqhwagakuvuliwe noma lapho kushisa ngemuva kokusebenzisa. Gcina izinto ezivuthayo kude nendawo yokusika. Kuwukuhlakanipha ukuba nomhlaba ongavuleki wokuphumula wokuphumulaukuthobanoma ithuluzi lapho lingasebenzi ngenkuthalo.
• Ukuphepha kukagesi:Qinisekisa eyakhoukunikezwa kwamandla kagesiinezintambo ngokufanele futhi zisekele. Hlola izintambo nokuxhuma njalo kunoma yimuphi umonakalo noma ukugqoka. Gwema ukusebenzisa ukusetha kukagesi okuphephile noma okungaphephile. Uma kwakha i-DIYumsiki, Qinisekisa ukuthi uyayiqonda imigomo kagesi ebandakanyeka noma ifune izeluleko kothile onolwazi. Ungalokothi ushiye aUmsiki we-Hot Wireunganakekelwa ngenkathi inikwa amandla.
• Ukuvikelwa kwamehlo:Yize kungeyona ingozi enobungozi obukhulu, ukugqoka izingilazi zokuphepha kuwumkhuba omuhle ukuvikela amehlo akho kunoma yiziphi izinhlayiya ezincane noma intuthu, ikakhulukazi lapho usebenzela isikhathi eside.
• I-fire extinguisher:Gcina isicishamlilo esifanelekile (isb., Isigaba A: B: C) Eduze, ikakhulukazi ezindaweni zokusebenzela noma ezindaweni zezimboni.Fonyauthuli lungavutha.
• I-Wire Tensisermer:Qaphela ngeUmantshi we-Wireizindlela. AuwayaNgaphansi kwengxabano enkulu ingahlwitha kanye nesiswebhu, ikakhulukazi uma inesici noma ivalwe. Qinisekisaothengisa umngceleisethwe kahle - ngokwanele ukugcinauwayaiqonde ngokunembileukusika, kepha hhayi ngokweqile.
• Ukuqeqeshwa:Uma usebenzisa izimboniAma-Foam cutters, Qinisekisa ukuthi opharetha baqeqeshelwe ukusebenza kahle emshinini, izici zokuphepha, kanye nezinqubo eziphuthumayo eziphuthumayo. Kubantu abanjengoMark Thompson ukuphatha indawo yokukhiqiza, eqinisekisa bonke abasebenzi ababambelela ezinhlakeni zokuphepha zibanda kakhulu.

Ngokulandela le mihlahlandlela yezokuphepha, unganciphisa kakhulu ubungozi obuhambisanaUkusika okushisayo kwe-foam foamfuthi uqinisekise indawo ephephile yokusebenza. Khumbula, ukunemba kwakhoukusikwa kwe-foamKubalulekile, kepha inhlala-kahle yakho injalo kakhulu.

8. Ungawengeza kanjani ukusetha kwakho okushisayo kwe-Foam Foam ukusetha kokusebenza kahle nokunemba okuphezulu?

Ukwenza kahleI-Hot Wire Foam Ukusika Ukusethaimayelana nokuguqula kahle izinto ezahlukahlukene ukufeza okungcono kakhuluukusikaikhwalithi, ijubane, kanye nokuvumelana, noma ngabe wenza elulauhlobonoma unzimaIzimpiko Zendiza. Lokhu kufaka ukucubungula ngokucophelelauwaya, ukunikezwa kwamandla kagesi, Mechanicalukubeka isikhathi, kanye nenqubo yokusika.

Okokuqala, qiniseka ukuthi usebenzisa okulungileI-Nichrome Wire Gaugena-Uhlobo lwe-wireOkwakhofonyaimpahla futhi oyifunayoukusikaukunemba. Njengoba sixoxile, mncaneizintamboNikeza ama-kerfs amahle kepha antekenteke ngokwengeziwe. Le khasiuwayakumele ifakwe ngaphansi kwengxabano. SlackuwayaSizokhothama futhi ukhiqize ukusikeka okungalungile, ikakhulukazi kuma-spans amade noma lapho usika amajika. KakhuluAma-Foam ashisayo we-Foam, kungaba elulaumsiki we-Bownoma umshini we-CNC oyinkimbinkimbi, uzoba nomthwalo wentwasahloboothengisa umngceleindlela yokugcinauwayastaut njengoba kunjalokunwebeka ngokushisa. Bheka le ngxabano njalo.

Okwesibili, okwakhoukunikezwa kwamandla kagesiidinga ukubanzile futhi iguqulwe. Amandla okulawula kahle iukushisayeuwayakubalulekile. Le khasi-hle kakhuluizinga lokushisa liyahlukahluka ngokuya ngefonyaubuningi, isivinini sokusika, futhiububanzi bentambo. Ufunauwayakushise ngokwanelencibilikisale khasifonyangokushelela ngaphandle kokuhudula, kepha kungashisi kangangokuba kuncibilika kakhuluuhlobonoma kubangelafonyaukwenza noma ukukhiqiza intuthu eyeqile. Ukuzama ukuthola indawo emnandi yezinto zakho ezithile futhiukubeka isikhathi. Nge-CNCUkusika okushisayo kwe-foam foam, izilungiselelo zesoftware ngejubane futhiokukhishwa kwamandlakumele ilinganiswe ngokucophelela. Ngokwesibonelo, lapho usika aithilekwiphikouhlangothi olulodwa lobuso, ijubane lamaphethelo amabili weuwayaingahluka, futhiubuqhwagaingadinga ukulungiswa.

Okwesithathu, izici ezenziwe ngomshini zakhoumsikizibalulekile. Ingomaneumsebenzi wezandlaAma-cutters, aqinisekise izinkombandlela zakho nezifanekiso zakho zinembile. Nge-CNCAma-Foam cutters, Ukulungiswa okujwayelekile kungukhiye: Bheka ukuthi ojantshi abaqondisi bahlanzekile futhi bagcotshwe, amabhande okushayela noma ama-screws asebesesimweni esihle, futhi akukho dlala ezingxenyeni ezihambayo. Ukunemba komshini wakho kuhumushela ngqo ukunemba kwakhoukusikwa kwe-foamimikhiqizo. Ukusebenzisa imishini esezingeni eliphakeme, njengeUmugqa ongcono wokuthengisa we-eps wokusika, okuhlanganisa izakhi ezahlukahlukene ezenziwe, kungathuthukisa kakhulu ukusebenza kahle kanye nokunemba endaweni yokukhiqiza. Ekugcineni, cabangafonyauqobo. Qiniseka ukuthi ibanjwe ngokuphephile endaweni ngesikhathiukusika. Ukuhlukahluka kufonyaUbuningi bungathinta ukusika, ngakho-ke ikhwalithi yezinto ezibonakalayo engaguquki inenzuzo.

9. Ukuxazulula inkinga izindaba ezijwayelekile: Kuthiwani uma ucingo lwakho olushisayo lungasindi kahle?

Ngisho ngenhlanzeko kahleukubeka isikhathi, ungahle uhlangane nezinkinga zakhoKhipha ku-hot feaam cutter. Ukwazi ukuxazulula inkinga ezinkingeni ezijwayelekile kungakongela isikhathi, izinto ezibonakalayo, nokukhungatheka. Nazi izingqinamba ezivame njalo kanye nezisombululo zazo ezingaba khona:

• I-Wire Breaks njalo:
  • Imbangela: Uwayaukungezwani kuphakeme kakhulu;uwayamncane kakhulu isicelo nomafonyaUbuningi;ubuqhwagaKubangela kakhulu ngokweqile futhi kubuthakathaka;uwayauhlwitha ukungcola kufonyanoma onqenqemeni olubi; mdala noma kukhatheleuwaya.
  • Isixazululo:Yehlisa ukungezwani; Sebenzisa ubukhuluI-Gauge Wire; yehlisa i-ubuqhwagaUkubeka; bhekafonyangezindawo ezinzima; Faka esikhundleniwichrome wire. Qinisekisauwayaayikho kiking.
• Ukusikwa okungalingani noma okuhlanganisiwe:
  • Imbangela: Uwayaizinga lokushisa liphansi kakhulu; ukusika isivinini ngokushesha okukhulu kwamanjeukushisaUkubeka; -ngahambelaniuwayaukungezwani (slackuwaya);uwayaukudlidliza; -ngalinganifonyaUbuningi.
  • Isixazululo:Ukukhulaubuqhwagakancane; wehlise isivinini sokusika; Bheka futhi uguquleUmantshi we-Wire; qinisekisauwayais taut futhi iqinile; Zama i-batch ehlukile yefonyaUma kusolwa ukungahambisani nakwenyama.
• Ukuncibilika ngokweqile noma i-kerf ebanzi:
  • Imbangela: Uwayaizinga lokushisa eliphakeme kakhulu; ukusika isivinini kakhulu;uwayaobukhulu kakhulu ngokunemba okufunayo.
  • Isixazululo:Nciphisaubuqhwaga; khuphula isivinini sokusika; Cabanga ukusebenzisa okuncaneI-Gauge WireUma kubuhleuhloboiyadingeka.
• Ucingo olungashisi noma ukufudumeza ngokungafanele:
  • Imbangela:Ukuxhumeka ngogesi okumpofu (okuxekethile noma okuhlanzekile); -nenkingaukunikezwa kwamandla kagesi; -lotshiweuwaya(Kinked noma yancipha endaweni eyodwa); -ngalungileUhlobo lwe-Wireayilungele i-Umthombo Wamandla.
  • Isixazululo:Hlola konke ukuxhumana kukagesi kusuka kuukunikezwa kwamandla kagesikuuwayaAma-crumps, aqinisekise ukuthi ahlanzekile futhi aqine. Hlolaokukhipha amandla okukhipha amandlauma kwenzeka. Faka esikhundleniUkusika ucingo. Qinisekisa ukuthi usebenzisawichrome wirenoma okunye ukumelana okufaneleuwaya.
• I-Foam Cherring noma intuthu eyeqile:
  • Imbangela: Uwayaizinga lokushisa liphezulu kakhulu.
  • Isixazululo:Ngokushesha unciphiseubuqhwagakuucingo olushisayo. Qinisekisa umoya omncane owanele. Lokhu kukhombisafonyakuyavutha kunokuba kuncibilike ngokuhlanzeka.

Ukuhlola kwakho njaloKhipha ku-hot feaam cutter, ikakhulukaziuwayauqobo kanye nokuxhunywa ngogesi, kungavimba eziningi zalezi zinkinga. Ukugcina Isikhalaikhohlaokuthandayowichrome wireEsandleni futhi kuwumqondo omuhle, ikakhulukazi ezindaweni zokukhiqiza lapho isikhathi sokuphumula sibizi khona. Izinkampani zincike ekukhiqizweni okuqhubekayo, zithola ukusekelwa okuthe xaxa nokusekelwa, ukukhathazeka okubalulekile kubathengi njengoMark Thompson, kubalulekile. Njengomenzi, siqinisekisa amaklayenti ethu emishini efana neUmshini we-EPS wangaphambili wandisafinyelela kulolo xhaso.

I-10. Ikusasa lokusika igwebu: izinto ezintsha ngocingo kanye nemishini

Ubuchwepheshe beUkusika okushisayo kwe-foam foamiyaqhubekanwebafuthi aqhamuke, aqhutshwa izimfuno zokunemba okuphezulu, isivinini esikhulu, ezenzakalelayo, kanyeikhonoukusebenza nge-New and Mores Complexfonyaukwakheka. Laphowichrome wireihlala iyisisekelo, cwaninga ngenye indlelauwayaIzinto zokwenziwa kanye nezimbobo ezinikeza ukuqina okungcono, ukusatshalaliswa kokushisa, noma izakhiwo zokusika eziyingqayizivele ziyaqhubeka. Singabonaizintambongezindlela zokwelashwa ezithuthukisiwe ukunciphisa ukungqubuzana noma ukuvimba ukwakha okusalayo, ukuthuthukisa ikhwalithi yeukusikwa kwe-foam.

Ngokuya ngemishini, ukuhlanganiswa kokuthuthukileImishini ye-CNCisivele iguqula imboni. -PhambiliAma-Foam cuttersCishe izofaka amasistimu wokulawula ama-posisticated, avumela ukusikwa okuningi kwe-axis kanye nokwakhiwa kwezimo eziyinkimbinkimbi ze-3D ezinzima ngokungenelela komuntu okuncane. Sibona ukusetshenziswa okwengeziwe kwesoftware enembile eyenza lulaukusongoza iceboUkuhamba komsebenzi wokukhiqiza. I-automation inweba ngaphezu kwenqubo yokusika; izinhlelo ezifaka okuzenzakalelayofonyaIyalayisha, njengeI-othomathikhi ye-EPS block conveyor, nokulayishwa kweukusikaizingxenye ziya ngokuya zivame ukusebenza emisebenzini emikhulu. Ukusebenza kahle kwamandla nakho kungukugxila okukhulayo, okushaukunikezwa kwamandla kagesiImiklamo kanye ne-kinematics yomshini okuhloswe ngayo ukunciphisa i-endellugesiukusetshenziswa.

Ngaphezu kwalokho, i-push ye "amafektri ahlakaniphile" noma izimiso zezimboni ezi-4.0 iyathonyaUkusika okushisayo kwe-foam foamubuchwepheshe. Lokhu kungasho imishini enamakhono wokuqagela, lapho izinzwa ziqapha khonauwayagqoka nomaukunikezwa kwamandla kagesiukusebenza kanye nabasebenza ngokuqwashisa ngaphambi kokuba kwehle ukwehluleka. Ukuxilongwa okukude nokulawula kungahle kuvame kakhulu. Njengomenzi, thina eMishini ye-Youli zizibophezele ekuhlale phambili kwalezi zinto, ziqinisekise ukuthi imishini yethu, ukusukaI-EPS block imishini yokubumbaukuthuthukaImigqa yokusika, kufaka phakathi izinto ezintsha zakamuva ukufeza izidingo ezivelayo zamakhasimende njengoMark Thompson, ohlale efuna izixazululo zokukhiqiza ezithembekile nezisebenza kahle. Isimiso esiyisisekelo sokusebenzisa aucingo olushisayokwa-ancibilike foamilula, kepha ubunyoninco obuyakhelwe abazungeze kuzoqhubeka ukuthuthuka, ukuvula amathuba amashafonyaukuboniswa.

Ukubekezela okusemqoka ukukhumbula:

• Ucingo olufanele lubalulekile: Wichrome wirengokuvamile kuyindlela engcono kakhulu yeUkusika okushisayo kwe-foam foamNgenxa yokumelana kwayo okuphezulu, ukuqina kokushisa, kanye nokumelana kwe-oxidation.
• Izindaba ze-Gauge:Le khasiibanga elinquma phakathi ububanzi besingelezi(AWG) yeuwayakuthintauhlobousayizi,ubuqhwagaIzidingo, futhi ukuqina. Ncamashiizintambongokunemba, okukhuluizintambongokuqina.
• Ukulawulwa kwamandla kukhiye:Isitezi, siyakwazi ukuguqulwaukunikezwa kwamandla kagesikubalulekile ukulawula iUkushisa kwentamboNgokusika kahle ngaphandle kokulimazafonyanomauwaya.
• Ukuphepha Okokuqala:Njalo ubeka phambili ukuphepha ngokuqinisekisa umoya omncane, ukugwema ukushiswa, ukuphathaugesingokucophelela, futhi usebenzisa ukuvikelwa kwamehlo lapho kusebenza aKhipha ku-hot feaam cutter.
• Ukungezwani nokuqina:-Yikho ngqouwayaUkungezwani kubalulekile ekusikeni okunembile. Le khasiuwayakufanele kube phansi kodwa hhayi ngokweqile.
• I-Sethaup Optimization:Hlola njalo futhi ulondoloze owakhoumsikiIzingxenye zemishini nezenzi zikagesi zokusebenza okuphezulu nokunemba.
• Ukuxazulula inkinga:Ukuqonda izindaba ezivamile nokulungiswa kwazo kunganciphisa isikhathi sokuphumula kanye nokungcola okubonakalayo.
• Ukusungulwa okuqhubekayo:Ubuchwepheshe beUkusika okushisayo kwe-foam foamuhlala uthuthuka njalo, ngentuthuko ngaphakathiuwayaIzinto zokwakha, izilawuli ze-CNC, kanye ne-automation.